Kawasaki KLX250 2009-2012 Factory Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 59929

Etiquetas: 2009 2010 2011 2012 Kawasaki KLX Series KLX250 Motorcycle Motorcycles

Variantes de producto

Descripción

The Kawasaki KLX250, representing the Second Generation KLX250, is a versatile dual-sport motorcycle designed for both on-road commuting and light off-road adventures. Produced from 2009 to 2012, this model is recognized for its robust engineering and capable performance, building upon Kawasaki's long-standing heritage in motorcycle manufacturing. Key features include a 249 cc liquid-cooled, single-cylinder engine with Digital Fuel Injection (DFI), a 6-speed transmission, and front and rear disc brakes, providing a reliable and adaptable riding experience for a variety of terrains. This comprehensive factory service repair manual, presented in English, covers all essential aspects of maintaining and repairing the Kawasaki KLX250 models from 2009 through 2012. It provides detailed procedures for engine and powertrain systems, chassis and suspension, and the electrical system, including wiring diagrams and troubleshooting guides. The manual is designed to empower owners and technicians with the knowledge for regular maintenance, diagnosis of common issues, and complete component overhauls, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250

Years Covered:

2009, 2010, 2011, 2012

Generation

Generation Identifier:

Second Generation KLX250

👋 Introduction

Market Position

Target Audience:

Owners of Kawasaki KLX250 (2009-2012) seeking self-maintenance, repair, and diagnostic capabilities.

Competitive Analysis

Manual Authenticity:

Genuine Factory Manual (NOT 3rd party)

Key Features

User Benefits:

Cost savings on labor, informed decision-making for repairs, empowerment of owners, ability to communicate effectively with mechanics.

Content Enhancements:

Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged insets, numbered table of contents.

Delivery Method

Delivery:

Instant PDF download after payment completion.

📋 Manual Details

Coverage Areas

Primary Focus:

Factory Service Repair

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but described as comprehensive)

Manual Type

Type:

Official Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine And Powertrain:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Final Drive

Chassis And Suspension:

Wheels/Tires, Brakes, Suspension, Steering, Frame

Electrical And Diagnostics:

Electrical System, Wiring Diagrams, Engine Management Systems, Troubleshooting

Procedures Included

Maintenance And Routine Service:

Regular maintenance, fluid changes, inspections

Diagnosis And Troubleshooting:

Engine fault symptoms, component testing, diagnostic techniques, troubleshooting guide

Repair And Rebuilding:

Step-by-step repair procedures, rebuilding of major components

Technical Depth

Depth Of Information:

Comprehensive, factory-trained technician level, advanced diagnostics, complete rebuilds

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable without restriction (individual pages or entire manual)

Binding Type

Binding Type:

N/A (Digital Download/Printable)

Paper Type

Paper Type:

N/A (Digital Download/Printable)

Software Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, single cylinder

Displacement:

249 cc (specific value confirmed by model)

Performance

Bore X Stroke:

72.0 x 61.2 mm (typical for this model, detailed in manual)

Compression Ratio:

11.0:1 (typical for this model, detailed in manual)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI) with Keihin throttle body (specific details in manual)

Fuel Type:

Unleaded gasoline (manual will specify octane rating and handling)

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmissions:

N/A (only standard transmission covered)

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Overall Length:

Detailed in manual (typical dual-sport dimensions)

Overall Width:

Detailed in manual

Overall Height:

Detailed in manual

Weights

Curb Weight:

Approx. 136 kg (6.3 lb) (typical for model, detailed in manual)

Fuel Capacity:

11 L (2.9 US gal) (typical for model, detailed in manual)

🛡️ Safety Features

Ratings

Safety Standards:

Factory safety specifications and recommendations as per Kawasaki standards.

Active Features

Braking System:

Front: Disc, Rear: Disc (ABS may be available on some versions, manual will detail configurations)

Passive Features

Lighting:

Headlight, taillight, turn signals (manual details electrical system for these components)

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, tachometer, trip meters, clock, fuel gauge (details on operation in manual).

Driver Assistance

Available on some specific models/trims; manual will cover ABS system operation and diagnostics if applicable.

Connectivity

Diagnostic Ports:

Manual will detail location and function of diagnostic connectors for advanced troubleshooting.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Detailed in manual (typically every 3,000-6,000 miles or 6 months, but specific factory recommendation is key).

Spark Plug Replacement:

Detailed in manual (based on mileage and engine type).

Fluid Specifications

Engine Oil Type:

Detailed in manual (e.g., SAE 10W-40, JASO MA/MA2 certified motorcycle oil).

Coolant Type:

Detailed in manual (e.g., Kawasaki specific coolant or equivalent ethylene glycol-based coolant).

Brake Fluid Type:

Detailed in manual (typically DOT 4).

Known Issues

Common Wear Items:

Tires, brake pads, chain and sprockets, spark plug, air filter (manual provides guidance on inspection and replacement).

Diagnostic Tips:

Manual includes specific troubleshooting for common symptoms like starting issues, rough idling, power loss.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Long-standing history in motorcycle manufacturing, known for performance and off-road capabilities.

Model Evolution

Klx250 Lineage:

The KLX250 is a long-running dual-sport model, with the 2009-2012 generation receiving significant updates including fuel injection.

Production

Manufacturing Location:

Primarily manufactured in Japan (specific factory details not in product description).

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The KLX250 is generally well-regarded for its versatility as a dual-sport machine, suitable for both on-road commuting and light off-road adventures.