Kawasaki KLX250S KLX250SF KLX250 Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013 2014

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Tipo: Motorcycle

Proveedor:

SKU: 79180

Etiquetas: 2009 2010 2011 2012 2013 2014 Kawasaki KLX250 KLX250S KLX250SF Misc Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the KLX250S and KLX250SF models from the second generation, produced between 2009 and 2014. These versatile dual-sport motorcycles are engineered for riders seeking capability in both on-road and off-road environments, offering a balance of performance and reliability. Key features include a modern fuel injection system for improved efficiency and response, and long-travel suspension designed for various terrains. The KLX250S, chassis code LX250V, and the KLX250SF, chassis code LX250W, represent a strong legacy in the dual-sport segment, providing dependable performance for adventure and everyday riding. This comprehensive workshop service repair manual in English provides detailed instructions for the maintenance, troubleshooting, and repair of your KLX250S/SF. It covers all major systems, including engine overhaul, transmission, chassis components, and electrical systems, along with specific procedures for regular maintenance, adjustments, and diagnostics. With detailed diagrams and step-by-step guidance, this manual is an essential resource for owners and technicians to ensure the optimal performance, longevity, and safe operation of their motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250S / KLX250SF

Model Variant:

KLX250

Generation

Generation Identifier:

Second Generation (KLX250S/SF)

Codes

Chassis Codes:

KLX250S: LX250V, KLX250SF: LX250W

👋 Introduction

Market Position

Segment:

Dual-sport motorcycle

Target Audience:

Riders seeking a capable off-road and on-road versatile motorcycle for adventure and commuting.

Competitive Analysis

Key Competitors:

Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250

Key Features

Versatility:

Designed for both on-road legal use and off-road trail riding.

Fuel Injection:

Modern fuel injection system for improved throttle response, fuel efficiency, and emissions.

Suspension:

Long-travel suspension for off-road capability, adjustable for rider preference.

📋 Manual Details

Coverage Areas

Covered Years:

2009, 2010, 2011, 2012, 2013, 2014

Page Count

Estimated Page Count:

Approx. 400-600 pages (typical for complete workshop manuals)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, assembly, disassembly, lubrication, cooling, ignition, fuel injection, emissions control.

Transmission:

Clutch operation, gearbox overhaul, gear shift mechanism, final drive (chain).

Chassis:

Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear).

Electrical:

Wiring diagrams, lighting system, starting system, charging system (alternator, battery), ignition system, fuel injection control, instrumentation, sensors.

Bodywork:

Body panels, seat, fuel tank, fenders, fairings, exhaust system.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake pad inspection and replacement.

Troubleshooting:

Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical system diagnostics.

Repair:

Detailed step-by-step repair instructions for all major components and systems.

Rebuilds:

Complete engine and transmission rebuild procedures, including torque specifications and clearances.

Adjustments:

Carburetor (if applicable to specific market models, though FI is standard for this era), clutch, throttle, suspension settings.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and chassis overhauls.

Diagnostic Capabilities:

Includes diagnostic procedures, error code interpretation (if applicable to FI system), and specific troubleshooting trees.

Component Level Detail:

Provides detailed diagrams and specifications for individual components and sub-assemblies.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scans or digital creation, ensuring clarity of text and diagrams.

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Printable:

Designed to be printable, allowing for physical copies in a workshop environment.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, single-cylinder, liquid-cooled

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.0:1

Performance

Horsepower:

Approx. 22-24 HP (at crank, depending on market and tuning)

Torque:

Approx. 14-16 lb-ft (at crank, depending on market and tuning)

Fuel System

Fuel Delivery:

Fuel Injection (DFI)

Ignition:

Digital CDI

Carburetor Type:

Not applicable (Fuel injected models)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc, cable operated

Optional

Optional Transmission:

Features

Final Drive:

Sealed chain, 14T front sprocket, 42T rear sprocket (typical).

📐 Dimensions

Exterior

Length:

Approx. 2,235 mm (88.0 in)

Width:

Approx. 805 mm (31.7 in)

Height:

Approx. 1,165 mm (45.9 in)

Wheelbase:

Approx. 1,430 mm (56.3 in)

Ground Clearance:

Approx. 255 mm (10.0 in)

Seat Height:

Approx. 865 mm (34.1 in)

Weights

Curb Weight:

Approx. 131 kg (289 lbs) - KLX250S

Fuel Capacity:

7.7 L (2.0 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is primarily based on rider skill and design features).

Active Features

Brakes:

Front: 250mm petal disc with dual-piston caliper; Rear: 240mm petal disc with single-piston caliper. ABS available on some models/markets.

Lighting:

Halogen headlight, LED taillight.

Passive Features

Frame Construction:

Semi-double cradle, high-tensile steel.

Tires:

Tubeless or tube-type, typically dual-sport tread pattern.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (Basic motorcycle instrumentation).

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models/markets for enhanced braking safety.

Connectivity

Connectivity Features:

Not applicable.

Instrumentation

Dashboard Type:

Digital LCD with analog tachometer.

Included Displays:

Speedometer, tachometer, fuel gauge, clock, odometer, trip meter, coolant temperature warning.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months.

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or 6 months.

Spark Plug Replacement:

Every 12,000 km (7,500 miles).

Valve Clearance Check:

Every 12,000 km (7,500 miles).

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA

Engine Oil Capacity:

1.7 L (1.8 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze solution (50% concentration).

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads due to typical dual-sport usage.

Potential Recalls:

Refer to official Kawasaki service bulletins or recalls for specific VIN ranges.

📚 Vehicle History

Brand Heritage

Kawasaki Offroad Legacy:

Kawasaki has a long-standing history in off-road and dual-sport motorcycles, with models like the KDX and KLR series.

Model Evolution

Klx Lineage:

The KLX250S/SF is an evolution of previous KLX models, benefiting from technological advancements like fuel injection and modern chassis design.

Production

Production Period:

The KLX250S was introduced globally in 2006, with the SF variant (Supermoto) following. The 2009-2014 models represent a significant phase in its development.

Assembly Location:

Primarily assembled in Thailand.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While not typically receiving specific 'awards' in the automotive sense, the KLX250 series is recognized for its reliability and capability within the dual-sport segment.

Ratings

User Reviews:

Generally well-received by owners for its balance of off-road prowess and on-road usability, and ease of maintenance.