Kawasaki KSF 250 MOJAVE Service Repair Manual 1987-2004

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This manual covers the KSF 250 Mojave, a sport ATV produced from 1987 through 2004. Known for its reliability and versatile performance, the Mojave was a popular choice in its...

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Tipo: Atv

Proveedor:

SKU: 136860

Etiquetas: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 ATV Kawasaki KSF 250 MOJAVE Mojave Models Powersports

Variantes de producto

Descripción

This manual covers the KSF 250 Mojave, a sport ATV produced from 1987 through 2004. Known for its reliability and versatile performance, the Mojave was a popular choice in its segment, competing effectively against other leading sport ATVs of its era. Its engineering emphasizes a balance of power and handling, making it suitable for recreational riding and various off-road conditions. The KSF 250 Mojave features a robust 249 cc four-stroke engine, a 5-speed transmission, and capable independent front and swingarm rear suspension, all contributing to its enduring appeal and market presence. This comprehensive workshop service and repair manual provides detailed information essential for the maintenance and repair of your KSF 250 Mojave. It is a reproduction of the factory shop manual, offering in-depth coverage of all major systems, including engine mechanicals, fuel, transmission, electrical, suspension, and brakes. The manual includes step-by-step repair procedures, rebuild instructions, troubleshooting guides, and complete wiring diagrams, along with preventive maintenance schedules and fluid specifications. This resource is designed to assist owners and mechanics in keeping their Mojave in optimal operating condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KSF 250 Mojave

Model Nickname:

Mojave

Product Type:

Service Repair Manual

Codes

Model Codes:

KSF250-A1 through KSF250-A18 (representative)

👋 Introduction

Market Position

Target Audience:

Kawasaki KSF 250 Mojave owners, DIY mechanics, independent repair shops.

Competitive Analysis

Value Proposition:

Provides comprehensive factory-level repair information at a fraction of the cost of official OEM manuals or dealership services.

Key Features

Convenience:

Instant email delivery, no shipping costs or waiting time.

Accessibility:

Compatible with all PC-based Windows and Mac operating systems.

Completeness:

Covers all aspects of the vehicle, presented as a complete workshop manual.

📋 Manual Details

Coverage Areas

Applicable Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Primary Market:

North America (implied by common sales and documentation availability)

Page Count

Estimated Page Count:

Likely 300-500 pages (typical for comprehensive service manuals of this era)

Manual Type

Manual Category:

Workshop Service / Repair Manual

Source Type:

Reproduction of Factory Shop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine overhaul, component identification, torque specifications, valve adjustment, piston/cylinder, crankshaft, lubrication system.

Fuel System:

Carburetor disassembly, cleaning, adjustment, jetting, fuel pump, fuel lines, fuel tank maintenance.

Exhaust System:

Exhaust pipe removal, installation, muffler maintenance, emission control system integration.

Transmission:

Clutch operation, gearbox disassembly, gear inspection, shifting mechanism, lubrication.

Cooling System:

Radiator, coolant, fan, hoses, thermostat, water pump maintenance and troubleshooting.

Electrical System:

Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, switches, fuses.

Suspension:

Front forks (rebuild, oil levels, seals), rear shock absorber adjustment and maintenance.

Brakes:

Front and rear brake caliper overhaul, brake pads, brake lines, master cylinder, bleeding procedures.

Body And Frame:

Body panels, fenders, seat, handlebars, frame inspection, mounts, plastics.

Emission Control:

Systems related to emissions, such as secondary air injection (if applicable), and general guidance on compliance.

Lubrication Maintenance:

Scheduled maintenance, oil change intervals, lubrication points, grease types.

Procedures Included

Preventive Maintenance:

Regular inspections, fluid checks, filter replacements, lubrication schedules.

Troubleshooting:

Diagnostic charts for common problems, symptom-cause-remedy guides.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Rebuild Instructions:

Complete engine and component rebuilding procedures with detailed specifications.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems.

Technical Depth

Depth Of Information:

Comprehensive, covering from basic maintenance to full engine rebuilds and diagnostics.

Detail Level:

Detailed procedures, torque specifications, clearances, and component tolerances.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text within PDF format for quick information retrieval.

Print Quality

Print Capability:

Printable in full or selected sections, allowing for user-defined documentation.

Image Quality:

Contains numerous pictures and diagrams for visual guidance.

Binding Type

Binding Style:

N/A (Digital PDF - no physical binding)

Paper Type

Paper Quality Recommendation:

Recommend durable paper for printed sections used in workshop environments (e.g., cardstock for covers, standard bond for internal pages).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 2-valve

Engine Displacement:

249 cc (15.2 cubic inches)

Bore X Stroke:

71.0 x 62.0 mm (2.79 x 2.44 in)

Compression Ratio:

9.0:1

Performance

Horsepower Estimate:

Approx. 17-20 HP (varies by year/tune)

Torque Estimate:

Approx. 15-17 lb-ft (varies by year/tune)

Fuel System

Carburetor Type:

Mikuni VM26SS (typical)

Fuel Tank Capacity:

Approx. 3.7 US gal (14 L) (check specific year for exact)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Drive Type:

Chain drive

Features

Clutch Type:

Wet multi-disc

📐 Dimensions

Exterior

Overall Length:

Approx. 70.9 in (1800 mm)

Overall Width:

Approx. 45.7 in (1160 mm)

Overall Height:

Approx. 43.1 in (1095 mm)

Wheelbase:

Approx. 48.6 in (1235 mm)

Weights

Dry Weight:

Approx. 346 lbs (157 kg) (may vary slightly)

Curb Weight:

Approx. 364 lbs (165 kg) (with all fluids)

🛡️ Safety Features

Active Features

Braking System:

Front: Disc brake; Rear: Disc brake

Suspension Type Front:

Independent, double A-arm with adjustable spring preload and oil damping

Suspension Type Rear:

Swingarm with adjustable spring preload and oil damping

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (depending on market configuration)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility/sport ATV, no integrated infotainment)

Driver Assistance

Driver Assistance Features:

N/A (Mechanical systems only)

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 1,000-2,000 miles or annually, but consult manual for exact mileage/time recommendation.

Air Filter Cleaning:

Regularly, especially in dusty conditions. Consult manual for specific interval.

Spark Plug Replacement:

Refer to manual, often around 6,000-10,000 miles or as needed based on inspection.

Fluid Specifications

Engine Oil Type:

API SF or SG classification, SAE 10W-40 or 20W-40 (refer to manual for precise recommendation).

Coolant Type:

Ethylene glycol-based antifreeze (e.g., Kawasaki Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 (ensure compatibility with seals).

Known Issues

Carburetor Fouling:

Common issue with older carbureted engines; requires periodic cleaning and adjustment.

Cam Chain Tensioner:

Can become weak over time, leading to rattling noise. Manual will detail inspection and replacement.

Suspension Seals:

Fork seal leaks can occur with age and use; manual provides seal replacement procedure.

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

Kawasaki Heavy Industries is a well-established manufacturer of motorcycles, ATVs, and powersports equipment with a long history of performance-oriented vehicles.

Model Evolution

Model Introduction Era:

The KSF 250 Mojave was a significant model in the sport ATV market during the late 1980s and 1990s.

Key Competitors:

Competed against models like the Honda TRX250X/300EX, Yamaha Warrior 200/350X, and Suzuki LT250R/LT-Z250.

Production

Production Run:

1987-2004, indicating a long and successful production cycle for the model.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Mojave was generally well-regarded for its reliability, versatility, and capable performance for its class during its production years.

Ratings

Consumer Reviews General:

Users often praised its torque, comfortable ride, and ease of maintenance, contributing to its longevity in the market.