KAWASAKI KX125 & KX250 Workshop Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 145356

Etiquetas: Kawasaki KX Series KX125 KX250 Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the Kawasaki KX125 and KX250 models produced between 1999 and 2002. These motorcycles represent a significant era for Kawasaki's motocross lineage, known for their competitive performance and advanced engineering. The KX series has a strong heritage in motorsports, and these specific model years were developed with a focus on delivering championship-winning capabilities, featuring robust 2-stroke engines with Digital Fuel Injection (DFI) technology for precise power delivery. This comprehensive workshop repair manual provides detailed information for owners, mechanics, and technicians. It encompasses a wide range of topics, including engine systems, fuel and cooling, chassis and drivetrain, and the electrical system. The manual details periodic maintenance, engine rebuilding, troubleshooting, and specific procedures for components like the clutch, transmission, suspension, and brakes. With hundreds of pages of step-by-step diagrams and technical specifications, this original manufacturer documentation serves as an essential resource for maintaining and repairing these high-performance off-road vehicles.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX125

Model Variant:

KX250

Model Years Covered:

1999, 2000, 2001, 2002

Codes

Platform Codes:

Likely internal Kawasaki platform codes, not specified in product data

👋 Introduction

Market Position

Target Audience:

Owners of Kawasaki KX125 and KX250 motorcycles from 1999-2002, professional mechanics, and DIY enthusiasts.

Competitive Analysis

Manual Authenticity:

Original Factory Service Repair Workshop Manual, providing the most accurate and complete information.

Key Features

Information Density:

Hundreds of pages of diagrams and detailed information, a 'gold mine of information'.

Usage Context:

Used by professional technicians, indicating a high level of detail and technical accuracy.

📋 Manual Details

Coverage Areas

Primary Coverage:

Kawasaki KX125 and KX250 models

Additional Sections:

General Information, Appendix

Page Count

Estimated Page Count:

Hundreds of pages (as stated in description)

Manual Type

Manual Type:

Workshop Repair Manual / Factory Service Repair Workshop Manual

Source:

Original Manufacturer Documentation

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission

Fuel And Cooling:

Fuel System (DFI - Digital Fuel Injection), Cooling System

Chassis And Drivetrain:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical:

Electrical System, Electrical Diagrams

Engine Lubrication:

Covers the oil pump, lubrication passages, and oil specifications for the engine and transmission.

Final Drive System:

Details on chain and sprockets, including maintenance and replacement procedures.

Procedures Included

Maintenance Procedures:

Periodic Maintenance, Changing the Plugs

Repair Procedures:

Rebuilding the Engine, General Repair, Troubleshooting

Engine Rebuild:

Comprehensive procedures for complete engine teardown, inspection, repair, and reassembly, including crankshaft and transmission overhaul.

Suspension Service:

Detailed instructions for front fork and rear shock absorber maintenance, including oil changes and seal replacements.

Electrical Troubleshooting:

Includes wiring diagrams and diagnostic procedures for the electrical system, crucial for DFI components.

Wheel And Tire Service:

Information on wheel bearing service, tire changes, and balancing.

Steering System Maintenance:

Covers steering head bearing inspection and adjustment.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to full engine rebuilds, includes detailed instructions and step-by-step diagrams

Torque Settings:

Includes specific torque settings for all critical fasteners and components, essential for proper assembly and engine longevity.

Fluid Capacities:

Precise fluid capacities for all systems (engine, transmission, coolant, brake fluid) are provided.

Diagnostic Information:

Essential for DFI systems, the manual provides diagnostic steps to identify and resolve issues.

Diagrams:

Hundreds of step-by-step diagrams illustrating all workshop procedures.

📊 Manual Specifications

File Format

File Type:

Compatibility:

All Versions of Windows & Mac

Print Quality

Print Readability:

Designed for professional technicians, implying high clarity and detail in diagrams and text.

Binding Type

Binding Type:

Digital (PDF), no physical binding

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-Stroke (typical for KX125/KX250 of this era, though DFI suggests potential for advanced fuel delivery)

Engine Displacement:

124cc for KX125, 249cc for KX250 (implied by model names)

Performance

Horsepower Torque:

Specific figures not provided, but manual covers engine rebuilding, indicating detailed performance data is included.

Fuel System

Fuel Delivery:

DFI (Digital Fuel Injection) - Advanced for its time in off-road motorcycles, requiring specific diagnostic procedures covered in the manual.

🔧 Transmission

Standard

Transmission Type:

Manual (likely 6-speed for both models, common in motocross bikes of this era)

Features

Gear Ratios:

Detailed gear ratios are expected to be covered within the Crankshaft/Transmission section.

Clutch Type:

Wet Multi-plate (typical for these models)

📐 Dimensions

Exterior

Overall Dimensions:

Not specified in product data, but covered within the Frame and General Information sections of the manual.

Weights

Dry Weight:

Specific figures not provided, but expected to be detailed in the manual for components and assembly.

🛡️ Safety Features

Ratings

Safety Standards:

Not applicable to this type of workshop manual (focuses on repair, not vehicle safety ratings).

Active Features

Braking System:

Hydraulic Disc Brakes (front and rear), details provided in the 'Brakes' section.

Passive Features

Frame Construction:

Aluminum Perimeter Frame (common for these models), details covered in the 'Frame' section.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable to performance motocross motorcycles of this era.

Driver Assistance

Assistance Systems:

Not applicable to performance motocross motorcycles of this era.

Connectivity

Connectivity Options:

Not applicable to performance motocross motorcycles of this era.

🔧 Maintenance

Service Intervals

Periodic Maintenance:

Detailed service intervals for oil changes, filter replacements, spark plugs, chain adjustment, etc., are covered under 'Periodic Maintenance'.

Fluid Specifications

Engine Oil Type:

Specific oil grades and quantities for engine lubrication and transmission are provided in relevant sections.

Coolant Type:

Details on coolant type and capacity for the cooling system are included.

Brake Fluid:

Specification for brake fluid is provided in the 'Brakes' section.

Known Issues

Common Wear Items:

Manual would detail maintenance for common wear items like piston rings, clutch plates, and brake pads, crucial for these performance bikes.

DFI Diagnostics:

The DFI system requires specialized diagnostics, and the manual's Electrical System and Fuel System sections are critical for troubleshooting.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsports:

Kawasaki has a long and successful history in motocross and off-road racing with the KX series.

Model Evolution

Kx Series Development:

The KX125 and KX250 were highly competitive motocross machines, evolving with advancements in engine technology, suspension, and chassis design.

Production

Production Era:

1999-2002 represents a specific generation of these iconic off-road bikes.

🏆 Awards & Recognition

Recognitions

Motocross Competitiveness:

While specific awards for these model years aren't detailed, the KX series consistently received accolades and wins in professional racing during this period.