2003-2006 Kawasaki KX125 KX250 Servcie Repair Manual-German

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Tipo: Motorcycle

Proveedor:

SKU: 134221

Etiquetas: 2003 2004 2005 2006 Kawasaki KX Series KX125 KX250 Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the KX125 and KX250 motorcycles, specifically for model years 2003 through 2006. These performance-oriented machines are renowned for their potent, high-revving two-stroke engines and competitive chassis, making them a favorite among motocross enthusiasts. The brand boasts a rich legacy in motocross, with the KX line consistently delivering championship-winning performance through continuous development in engine power delivery, suspension tuning, and chassis geometry. The KX125 and KX250 models are built for demanding off-road competition, offering a potent combination of power and agility. This comprehensive Service Repair Manual, written in German, provides essential information for the maintenance and repair of your KX125 or KX250. It details engine systems including disassembly, assembly, tuning, fuel and ignition systems, as well as drivetrain, chassis, braking, and electrical systems. The manual includes step-by-step procedures for routine maintenance, troubleshooting common issues like power valve sticking or clutch wear, and complete rebuilds. With detailed diagrams, illustrations, and torque specifications, this manual empowers enthusiasts and mechanics to perform all necessary service, ensuring optimal performance and longevity of these celebrated motocross bikes.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX125 & KX250

Codes

Model Codes Covered:

M1 (2003), M2 (2004), M3 (2005), M6F (2006)

👋 Introduction

Market Position

Target Audience:

Enthusiasts and DIY mechanics looking to perform maintenance, repairs, and tuning on their Kawasaki KX125 and KX250 motorcycles.

Competitive Analysis

Value Proposition:

Provides comprehensive, detailed information necessary for independent maintenance and repair, saving costs associated with dealership service.

Key Features

Ease Of Use:

Easy-to-read text sections with high-quality diagrams and step-by-step instructions designed for varying skill levels.

Delivery Method:

Instant download with no shipping costs or waiting for physical media.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Page Count:

Approximately 300-400 pages (estimated based on typical manuals of this type and coverage)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

German

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, cooling system, lubrication system, fuel system (carburetor adjustments, jetting), ignition system, exhaust system.

Drivetrain Systems:

Clutch operation and adjustment, gearbox disassembly and reassembly, gear shift mechanism, final drive (chain and sprockets).

Chassis Systems:

Front suspension (forks - disassembly, seal replacement, oil levels), rear suspension (shock absorber, linkage, swingarm), steering system, frame, wheels, and hubs.

Braking Systems:

Front and rear brake systems (hydraulic calipers, master cylinders, brake lines, pads, discs, bleeding procedures).

Electrical Systems:

Wiring diagrams, lighting system, ignition system components, troubleshooting electrical faults, battery maintenance.

Procedures Included

Maintenance Procedures:

Regular maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake bleeding, suspension adjustments.

Repair Procedures:

Complete engine rebuilds, gearbox repairs, suspension component overhauls, brake system overhauls, carburetor rebuilds, electrical system troubleshooting and repair.

Troubleshooting Guides:

Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting.

Technical Depth

Diagnostic Capabilities:

Detailed diagnostic procedures for engine performance, ignition timing, fuel delivery, and electrical circuits.

Rebuild Procedures:

Comprehensive step-by-step instructions for complete engine and transmission rebuilds, including torque specifications and critical measurements.

Diagrams Illustrations:

High-quality diagrams, exploded views, and detailed illustrations for all major components and systems.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, enabling quick access to specific information (dependent on PDF creation).

Print Quality

Print Capability:

All pages are printable, allowing for physical copies for workshop use.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Kx125 Engine Type:

2-stroke, liquid-cooled, reed valve, single cylinder

Kx125 Displacement:

124 cc (approximate)

Kx250 Engine Type:

2-stroke, liquid-cooled, reed valve, single cylinder

Kx250 Displacement:

249 cc (approximate)

Performance

Power Delivery:

Both models are known for their potent, high-revving powerbands characteristic of performance motocross bikes.

Fuel System

Carburetor Type:

Keihin flat-slide carburetor (specific size varies by year and model, e.g., 35mm for KX125, 38mm for KX250).

Fuel Type:

Unleaded gasoline with appropriate octane rating (specified in the manual), typically mixed with 2-stroke oil for lubrication.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh, return shift

Features

Clutch Type:

Wet, multi-disc

Gearbox Oil:

Specific gear oil type and viscosity will be detailed in the manual (e.g., SAE 10W-30 or SAE 80W-90 motorcycle gear oil).

📐 Dimensions

Exterior

Length Kx125:

Refer to manual for exact dimensions, typically around 2150-2200 mm

Length Kx250:

Refer to manual for exact dimensions, typically around 2150-2200 mm

Weights

Dry Weight Kx125:

Approximately 92-95 kg

Dry Weight Kx250:

Approximately 96-100 kg

Fuel Capacity:

Approximately 8.0 liters (0.5 L reserve)

🛡️ Safety Features

Ratings

Safety Standards:

Motorcycle safety is primarily governed by design and rider skill. The manual will detail safety-critical components and maintenance.

Active Features

Braking System:

Hydraulic disc brakes front and rear, providing strong stopping power. Manual details proper brake maintenance and inspection.

Passive Features

Frame Construction:

High-tensile steel perimeter frame designed for rigidity and handling, crucial for rider control.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Performance Motocross Motorcycle - focuses on function over comfort/infotainment).

Driver Assistance

Rider Aids:

N/A (Performance Motocross Motorcycle - rider skill is the primary control system).

Connectivity

Connectivity Features:

N/A (Performance Motocross Motorcycle).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Frequent oil changes recommended based on usage; refer to manual for specific hours/miles for gearbox oil and 2-stroke oil mix.

Air Filter Cleaning:

Daily or after each ride in dusty conditions, as detailed in the manual.

Spark Plug Replacement:

Specific mileage or operating hour intervals, detailed in the manual.

Fluid Specifications

Coolant Type:

Permanent type coolant (antifreeze) with a 50/50 mix with distilled water. Specific Kawasaki recommendations will be in the manual.

Fork Oil Type Kx125:

Specific suspension fluid grade (e.g., Showa SS-12 or equivalent) and level, detailed in the manual.

Fork Oil Type Kx250:

Specific suspension fluid grade (e.g., Showa SS-12 or equivalent) and level, detailed in the manual.

Known Issues

Power Valve Sticking:

Common issue in 2-stroke engines where the power valve mechanism can become fouled with carbon and stick, affecting performance. Manual will guide on cleaning and maintenance.

Clutch Wear:

Due to aggressive riding, clutch wear is common. The manual will provide specifications for clutch plate thickness and engagement.

Suspension Seals:

Fork seal leaks are a common maintenance item. The manual details replacement procedures.

📚 Vehicle History

Brand Heritage

Kawasaki Motocross Legacy:

Kawasaki has a long and successful history in motocross racing with the KX line, consistently developing competitive machines.

Model Evolution

Kx125 Evolution:

The KX125 underwent continuous development throughout its production, focusing on chassis improvements, engine power delivery, and suspension tuning.

Kx250 Evolution:

The KX250 also saw significant updates during this period, including chassis geometry changes, engine performance enhancements, and suspension advancements.

Production

Production Period:

2003-2006 for the specific models covered by this manual.

🏆 Awards & Recognition

Recognitions

Motocross Competitiveness:

Kawasaki KX models have historically been highly competitive in professional motocross and supercross circuits, earning numerous race wins and championships.

Ratings

Magazine Reviews:

Motorcycle magazines of the era frequently reviewed and praised the KX line for its strong engines and capable chassis, often placing them highly in shootouts.