Engine Mechanical:
Complete disassembly, inspection, and reassembly of engine components including piston, rings, connecting rod, crankshaft, cylinder, cylinder head, valves (if applicable to specific model variants), gaskets, seals.
Engine Top End:
Detailed procedures for cylinder head removal/installation, piston and ring replacement, valve adjustments (if applicable).
Engine Bottom End:
Procedures for crankshaft, connecting rod, and transmission component servicing.
Cooling System:
Radiator, hoses, water pump, thermostat inspection and replacement procedures.
Fuel System:
Carburetor disassembly, cleaning, inspection, adjustment, and jetting information. Fuel tank, fuel lines, and fuel filter maintenance.
Ignition System:
CDI unit, spark plug specifications, ignition timing checks, and troubleshooting.
Transmission Drivetrain:
Clutch assembly inspection and replacement, gear shift mechanism, transmission gear inspection, and lubrication.
Suspension Front:
Front fork disassembly, seal replacement, oil level and type specifications, damping adjustment procedures.
Suspension Rear:
Monoshock rear suspension overhaul, linkage maintenance, shock absorber adjustments, and spring replacement.
Brakes Front:
Brake caliper disassembly, piston inspection, pad replacement, brake fluid type and bleeding procedures, master cylinder service.
Brakes Rear:
Rear brake system service, including caliper, pad, and master cylinder procedures.
Wheels Hubs:
Wheel bearing inspection and replacement, spoke tension checks, and rim maintenance.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, troubleshooting electrical faults, component testing.
Frame Chassis:
Frame inspection, steering head bearing maintenance, footpeg and handlebar mounting.
Bodywork Plastics:
Removal and installation of fenders, shrouds, seat, and fuel tank covers.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement, pre-ride inspections.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common problems, including starting issues, performance problems, and electrical faults.
Engine Rebuilding:
Comprehensive instructions for complete engine teardown, overhaul, and reassembly.
Suspension Rebuild:
Detailed steps for rebuilding front forks and rear shock absorbers.
Brake Service:
Brake bleeding, pad and fluid replacement, caliper servicing.
Carburetor Tuning:
Jetting information, idle speed adjustment, and troubleshooting carburetor performance issues.
Electrical Troubleshooting:
Interpreting wiring diagrams, testing electrical components, and diagnosing short circuits or open circuits.
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to full engine and suspension overhauls. Suitable for DIY mechanics and professional technicians.
Diagnostic Charts:
Inclusion of detailed diagnostic flowcharts for common issues.
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle.
Clearances And Tolerances:
Specification of critical engine and chassis component clearances and wear tolerances.
Dimensions Lxwxh Kx125 1994 Approx:
70.7 in x 31.5 in x 45.1 in (1800 mm x 800 mm x 1145 mm)
Dimensions Lxwxh Kx250 1994 Approx:
71.5 in x 31.7 in x 45.5 in (1815 mm x 805 mm x 1155 mm)
Wheelbase Kx125 1994 Approx:
57.1 in (1450 mm)
Wheelbase Kx250 1994 Approx:
57.5 in (1460 mm)
Dry Weight Kx125 1994 Approx:
200.6 lbs (91 kg)
Dry Weight Kx250 1994 Approx:
216.1 lbs (98 kg)
Fuel Capacity Kx125 1994:
2.1 US gal (8.0 L)
Fuel Capacity Kx250 1994:
2.2 US gal (8.5 L)
Oil Change Interval:
Recommended after every 10-15 hours of hard riding or per manual's specific guidance.
Air Filter Cleaning:
Recommended after every 5-10 hours of riding, especially in dusty conditions.
Chain Lubrication Adjustment:
Recommended every 500 km or more frequently based on riding conditions.
Top End Rebuild Interval:
Variable, typically 40-80 hours of aggressive use, depending on maintenance and riding style.
Fork Oil Type Kx125 Approx:
KHL15-10W (or equivalent 5W-10W motorcycle suspension fluid)
Fork Oil Level Kx125 Approx:
100-120 mm from top of fork tube with spring removed (specific to year)
Fork Oil Type Kx250 Approx:
KHL15-10W (or equivalent 5W-10W motorcycle suspension fluid)
Fork Oil Level Kx250 Approx:
100-120 mm from top of fork tube with spring removed (specific to year)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Common Wear Items:
Piston rings, piston, clutch plates, wheel bearings, steering head bearings, fork seals.
Carburetor Tuning Challenges:
Can require careful tuning for optimal performance across different altitudes and temperatures.
Suspension Maintenance:
Regular fork oil changes and shock servicing are crucial for maintaining handling and longevity.
