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Kawasaki KX250F parts Manual. 2007

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This manual covers the KX250F T7F, a high-performance motocross competition bike produced in 2007. Engineered for peak performance on the track, this model is known for its power delivery and...
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Tipo: Motorcycle
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SKU: 155433
Kawasaki KX250F parts Manual. 2007
This manual covers the KX250F T7F, a high-performance motocross competition bike produced in 2007. Engineered for peak performance on the track, this model is known for its power delivery and handling, featuring advancements such as a 'D-Section' piston and refined chassis geometry. The manufacturer has a rich legacy in off-road racing, and the KX250F represents a significant part of that heritage, continually evolving to meet the demands of competitive riding. This English-language Parts Manual provides detailed exploded views and part identification for all major systems of the KX250F T7F. It covers engine assembly, fuel system, drivetrain, chassis, suspension, brakes, wheels, tires, and the electrical system. The manual is crucial for identifying correct replacement parts and understanding component relationships, aiding in disassembly and reassembly. While it does not offer diagnostic troubleshooting, its comprehensive illustrations and part numbers are indispensable for owners and technicians maintaining this competition machine.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX250F
Model Variant:
T7F
Year:
2007
Codes
Vin Prefix Standard:
JKAKX250T7F
Vin Prefix Australia:
JKAKXMTC#7A
👋 Introduction
Market Position
Vehicle Segment:
High-performance motocross competition bike.
Target Audience:
Motocross racers, off-road enthusiasts, and mechanics specializing in performance dirt bikes.
Competitive Analysis
Key Competitors 2007:
Yamaha YZ250F, Honda CRF250R, Suzuki RM-Z250, KTM 250 SX-F.
Key Features
Performance Focus:
Engineered for peak performance on the motocross track, emphasizing power delivery and handling.
Advanced Technology:
Features like the 'D-Section' piston and refined chassis geometry for the 2007 model year.
📋 Manual Details
Coverage Areas
Manual Type:
Parts Manual / Parts Catalog
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Refer to actual document for precise count (typically 150-250 pages for this model)
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed exploded views of all engine components, including cylinder, piston, crankshaft, valve train, and cooling system.
Fuel System:
Carburetor components, fuel tank, fuel line routing, and related fittings.
Drivetrain:
Clutch assembly, transmission gears, shift drum and forks, final drive sprocket and chain components.
Chassis Frame:
Frame structure, sub-frame, engine mounts, and associated hardware.
Suspension Front:
Front fork components, internal valving, springs, seals, and outer tubes (specific to T7F model features).
Suspension Rear:
Rear shock absorber components, linkage system, swingarm, bearings, and associated hardware.
Brakes Front:
Brake caliper assembly, master cylinder, brake lever, brake pads, and disc rotor part identification.
Brakes Rear:
Rear brake caliper, master cylinder, brake pedal, brake pads, and disc rotor part identification.
Wheels Tires:
Front and rear wheel hubs, spokes, rims, bearings, tire specifications (though not detailed sizing, identifies wheel components).
Electrical System:
Ignition system components, stator, CDI unit, wiring harness routing (visual identification of connectors and components), lighting.
Controls Operation:
Throttle assembly, clutch lever mechanism, shifter mechanism, and handlebar components.
Bodywork Plastics:
Radiator shrouds, side panels, front fender, rear fender, seat, fuel tank cover, and associated fasteners.
Procedures Included
Disassembly Guidance:
Provides visual guidance for component removal through exploded diagrams, aiding in systematic disassembly.
Assembly Guidance:
Facilitates correct reassembly by illustrating component placement and order.
Part Identification:
Crucial for identifying correct replacement parts using OEM part numbers.
Fastener Identification:
Illustrates specific fasteners (bolts, nuts, washers) required for each assembly.
Technical Depth
Depth Level:
Comprehensive parts catalog detailing all replaceable components.
Diagnostic Support:
Does not provide diagnostic troubleshooting steps or repair procedures, but is essential for part identification during diagnosis.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF for part numbers and descriptions.
Printability:
Designed for printing, allowing for physical reference during service.
Print Quality
Illustration Clarity:
High-resolution exploded views for clear component recognition.
Binding Type
Binding Type Applicable:
N/A (PDF format)
Paper Type
Paper Type Applicable:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single cylinder.
Displacement:
249 cc (15.2 cu. in.)
Bore X Stroke:
76.0 x 55.0 mm (3.0 x 2.2 in.)
Compression Ratio:
12.5:1
Performance
Horsepower Estimated:
Approx. 39-40 HP (at crankshaft, exact figure not in parts manual)
Torque Estimated:
Approx. 20-21 lb-ft (at crankshaft, exact figure not in parts manual)
Fuel System
Carburetor:
Keihin FCR37 (Flat CR Special) with acceleration pump.
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Proprietary Kawasaki coolant or equivalent ethylene glycol-based coolant (refer to service manual for exact mix ratio and part numbers).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Final Drive:
O-ring sealed chain, 520
📐 Dimensions
Exterior
Overall Length:
Approx. 2140 mm (84.3 in.)
Overall Width:
Approx. 800 mm (31.5 in.)
Overall Height:
Approx. 1250 mm (49.2 in.)
Weights
Dry Weight:
Approx. 93.5 kg (206.1 lbs)
Curb Weight Estimated:
Approx. 103.5 kg (228.2 lbs) (with all fluids)
Wheels Tires
Front Tire Size:
80/100-21 51M (Refer to manual for specific part number)
Rear Tire Size:
100/90-19 57M (Refer to manual for specific part number)
Wheelbase:
Approx. 1475 mm (58.1 in.)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Competition off-road vehicle, not subjected to road safety testing).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
High-tensile steel perimeter frame designed for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure competition motocross bike, no rider comfort or infotainment features).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids, ABS, or traction control).
Connectivity
Connectivity Features:
N/A
Engine Technology
Performance Enhancements:
D-section piston design (introduced in prior years) for increased rigidity and improved heat dissipation, contributing to sustained power output.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the official Kawasaki Service Manual for precise intervals based on operating hours or mileage. Typically every few rides for competition use.
Air Filter Cleaning:
Frequent cleaning is essential, especially in dusty conditions. Refer to service manual for cleaning/oiling procedure.
Spark Plug Check:
Inspect and clean/replace as needed, particularly before major events. Refer to service manual for gap specification and part number.
Valve Clearance Check:
Critical for engine performance. Intervals typically measured in operating hours. Refer to service manual for procedure and specifications.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified (refer to manual for specific Kawasaki recommendations and part numbers).
Engine Oil Capacity:
Approx. 0.70 L (0.74 US qt) for regular oil change, 0.80 L (0.85 US qt) after filter replacement (refer to manual for precise amounts).
Transmission Oil Type:
Use the same type as engine oil unless specified otherwise. Check manual for dedicated transmission oil if applicable.
Brake Fluid Type:
DOT 4 (refer to manual for exact specification and part number for brake fluid).
Known Issues
Common Wear Items:
Clutch plates, brake pads, sprockets, chain, air filter, piston rings are common wear items in high-performance motocross applications.
Suspension Maintenance:
Regular servicing of front forks and rear shock is crucial for optimal performance and longevity, including seal replacement and oil changes.
📚 Vehicle History
Brand Heritage
Kawasaki Offroad Legacy:
Kawasaki has a long and successful history in motocross and off-road racing, with the KX line being a cornerstone of their performance offerings.
Model Evolution
Kx250F Development:
The KX250F underwent significant development throughout the 2000s, moving from carbureted engines to fuel injection and evolving chassis designs to remain competitive.
2007 Updates:
The 2007 model featured key updates including revised suspension settings, a lighter and more rigid frame, and internal engine refinements to improve power delivery.
Production
Production Period:
The KX250F model line has been in continuous production since its introduction.
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