Kawasaki KX250F Service Manual Repair 2004-2005 KX 250F

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Tipo: Motorcycle

Proveedor:

SKU: 122254

Etiquetas: 2004 2005 Kawasaki KX Series KX250F Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the high-performance motocross motorcycle from the first generation (2004-2005). Engineered for competitive off-road racing, this four-stroke machine is renowned for its agility and power, building on a strong legacy in motocross. The motorcycle is designed to provide riders with a competitive edge, offering a robust platform for both professional racers and dedicated enthusiasts. This comprehensive 354-page Factory Service Manual provides detailed repair and maintenance procedures in English for the 2004 and 2005 models. It covers all essential systems, including engine mechanicals, fuel, ignition, transmission, suspension, brakes, and the electrical system. The manual offers workshop-level technical data, troubleshooting guidance, and step-by-step instructions with visuals, empowering owners and technicians to effectively maintain and repair the motorcycle for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Model Code:

KX250F

Vehicle Type:

Motocross Motorcycle

Engine Type:

Four-Stroke

Generation

Generation Designation:

First Generation (04-05)

👋 Introduction

Market Position

Segment:

High-Performance Motocross

Target Audience:

Motocross racers, mechanics, and enthusiasts seeking in-depth repair and maintenance knowledge.

Competitive Analysis

Key Competitors:

Yamaha YZ250F, Honda CRF250R, Suzuki RM-Z250, KTM 250 SX-F

Key Features

Unique Selling Points:

Comprehensive coverage, factory-level accuracy, user-friendly digital format with search and print capabilities, lifetime replacement guarantee.

📋 Manual Details

Coverage Areas

Primary Focus:

Repair and Maintenance

Coverage Years:

2004, 2005

Page Count

Total Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

Features:

Clickable Chapters, Searchable Text

Usage Rights:

No Restrictions on Printing or Saving

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete tear down and rebuild, cylinder head, piston, conrod, crankshaft, valve clearance, camshaft, valve timing, lubrication system, cooling system, motor overhaul.

Fuel System:

Carburetor (CVK) specifications, jetting, mixture screw adjustment, fuel pump, fuel tank, fuel line.

Ignition System:

Ignition timing, stator, coil, spark plug specifications, CDI unit.

Transmission Drivetrain:

Gear ratios, clutch operation, transmission overhaul, primary reduction gear, drive train components.

Suspension:

Front forks (KYB AOS-II), rear shock absorber (KYB), linkage system, spring rates, damping adjustments, strut specifications.

Brakes:

Front and rear brake caliper, rotor, master cylinder, brake pads, hydraulic system, bleeding procedures.

Electrical System:

Wiring schematic, battery, starter motor, rectifier, switches, lights, charging system.

Chassis Bodywork:

Frame, subframe, triple trees, handlebars, fenders, seat, plastics, wheels, axles, swingarm.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, coolant replacement, chain adjustment, tire pressure checks.

Troubleshooting:

Comprehensive diagnostic procedures for common problems, no spark issues, starting problems, performance issues.

Repair Rebuild:

Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension servicing, and component replacement.

Adjustments:

Carburetor idle adjustment, mixture screw, clutch cable, throttle cable, suspension adjustments.

Technical Depth

Depth:

Full workshop level, covering basic to advanced repair and diagnostics.

Data Included:

Torque specifications, clearances, fluid capacities, electrical data, performance specifications.

Visuals:

Includes pictures and part diagrams.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Ability:

Printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely based on Kawasaki's K-series engine architecture

Displacement:

249 cc (approx.)

Bore:

Specific to model, likely around 72 mm

Stroke:

Specific to model, likely around 61.2 mm

Compression Ratio:

Refer to manual for exact specification (typically 12.5:1 or higher)

Performance

Horsepower:

Refer to manual for exact specification (typically 35-40 HP)

Torque:

Refer to manual for exact specification

Fuel System

Carburetor Type:

Keihin CVK (Constant Velocity Carburetor)

Fuel Delivery:

Carbureted

Lubrication

Oil Type Specification:

Refer to manual for specific viscosity grade (e.g., SAE 10W-40) and API classification.

Cooling System

Coolant Type:

Refer to manual for specific coolant type and mixture ratio (typically ethylene glycol-based).

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Features

Clutch Type:

Wet Multi-Disc

Drive Type:

Chain Drive

📐 Dimensions

Exterior

Length:

Refer to manual for specific measurement

Width:

Refer to manual for specific measurement

Height:

Refer to manual for specific measurement

Weights

Dry Weight:

Refer to manual for specific measurement (approx. 215 lbs / 98 kg)

Curb Weight:

Refer to manual for specific measurement

Wheels Tires

Front Tire Size:

Refer to manual for specific size (e.g., 80/100-21)

Rear Tire Size:

Refer to manual for specific size (e.g., 100/90-19)

Wheelbase:

Refer to manual for specific measurement

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable (Motocross bikes are not subject to standard automotive safety ratings).

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Frame Construction:

Aluminum Alloy Perimeter Frame

💡 Technology Features

Infotainment

Infotainment System:

N/A (Pure performance off-road motorcycle).

Driver Assistance

Traction Control:

Launch Control:

Connectivity

Bluetooth Connectivity:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for recommended intervals based on operating hours or mileage.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Refer to manual for specific guidance.

Valve Clearance Check:

Refer to manual for recommended intervals (typically every 10-20 hours of racing).

Fluid Specifications

Engine Oil:

Refer to manual for exact grade (e.g., SAE 10W-40) and API specification.

Coolant:

Refer to manual for exact type and mixture ratio.

Brake Fluid:

DOT 4 recommended (Refer to manual for confirmation).

Transmission Oil:

Refer to manual for specific type and capacity (often shared with engine oil).

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve guides, wheel bearings, steering stem bearings, linkage bearings.

Carburetor Tuning:

Can be sensitive to altitude and temperature changes, requiring periodic jetting adjustments.

Suspension Maintenance:

Regular fork seal replacement and shock absorber service are crucial for optimal performance.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long and successful history in motocross racing, known for its high-performance off-road motorcycles.

Model Evolution

Kx250F Introduction:

The KX250F was introduced as Kawasaki's answer to the growing popularity of four-stroke motocross bikes, quickly establishing itself as a competitive machine.

04 05 Generation:

This generation featured significant advancements, including the introduction of the four-stroke engine configuration for the KX250F, aiming to compete with established four-stroke offerings from other manufacturers.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motocross Contributions:

The KX250F platform has been a consistent contender in professional motocross championships, earning numerous race wins and accolades.