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Kawasaki KX250F Service Manual Repair 2013-2014 KX 250F

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The Kawasaki KX250F, produced for the 2013 and 2014 model years, is a high-performance motocross and off-road competition motorcycle. Building on Kawasaki's rich racing heritage, this model is engineered for...
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SKU: 142804
Kawasaki KX250F Service Manual Repair 2013-2014 KX 250F
The Kawasaki KX250F, produced for the 2013 and 2014 model years, is a high-performance motocross and off-road competition motorcycle. Building on Kawasaki's rich racing heritage, this model is engineered for peak performance, featuring a liquid-cooled, four-stroke, 249cc engine with a DOHC, four-valve configuration and electronic fuel injection. Its agile chassis, equipped with adjustable suspension and hydraulic disc brakes, is designed to deliver exceptional handling and rider control on demanding off-road terrain. The KX250F is recognized for its strong engine output and competitive chassis, making it a prominent choice among motocross enthusiasts and racers, often compared favorably against key competitors in the sport. This comprehensive factory service manual provides detailed technical information and procedures for the 2013-2014 Kawasaki KX250F. It covers all essential aspects of the motorcycle, including complete engine tear-down and rebuild procedures for the powertrain, transmission, lubrication, cooling, fuel injection, and ignition systems. The manual also details maintenance and repair of the chassis components, such as the frame, suspension, wheels, brakes, and controls, as well as the electrical system. With extensive coverage of scheduled maintenance, repair and rebuild processes, and troubleshooting guidance for common issues, this manual serves as an indispensable resource for owners and technicians seeking to maintain, diagnose, and repair this competition machine.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX250F
Year:
2013-2014
Codes
Model Codes:
KX250FDM (2013), KX250FEF (2014)
👋 Introduction
Market Position
Category:
Motocross / Off-Road Competition Motorcycle
Competitive Analysis
Competitors:
Yamaha YZ250F, Honda CRF250R, KTM 250 SX-F, Suzuki RM-Z250
Key Features
Performance Focus:
Designed for competitive motocross racing, emphasizing high-performance engine and agile chassis.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive factory repair manual for the 2013-2014 Kawasaki KX250F.
Page Count
Total Pages:
479
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine tear down, rebuild, including cylinder head, piston, connecting rod, crankshaft, transmission, lubrication system, cooling system, fuel injection system (EFI), ignition system.
Chassis:
Frame, suspension (forks, shock absorber), swingarm, steering, wheels, brakes (front and rear), controls, exhaust system.
Electrical:
Ignition system, charging system (stator, rectifier, battery), lighting, starter system (if applicable - though KX250F is kickstart), EFI system components (ECU, injectors, sensors).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure, brake pad inspection/replacement, valve clearance checks and adjustment, coolant replacement.
Repair Rebuild:
Complete engine overhaul, transmission rebuild, suspension overhaul, brake system repair, fuel system diagnosis and repair, electrical troubleshooting.
Troubleshooting:
Diagnostic procedures for common problems, 'no spark', starting issues, performance problems, overheating, electrical faults, fuel delivery problems.
Technical Depth
Depth:
Detailed technical information, including torque specifications for all fasteners, internal component measurements, clearances, tolerances, and assembly instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Permissions:
No restrictions on printing.
Binding Type
Digital Features:
Clickable chapters, searchable text.
Paper Type
Storage Permissions:
No restrictions on saving/burning to disc.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder
Displacement:
249 cc (249 cubic centimeters)
Bore X Stroke:
77.0 mm x 53.6 mm (approximate, refer to manual for exact specification)
Compression Ratio:
13.5:1 (typical for this generation)
Performance
Horsepower Estimation:
Approximately 38-42 hp at the crankshaft (specific figures vary by test conditions and year; manual will provide official data)
Torque Estimation:
Approximately 20-22 lb-ft at the crankshaft (specific figures vary; manual will provide official data)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin 43mm throttle body
Ignition:
Digital CDI with electric timing advance
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Engine Oil Type:
SAE 10W-40 motorcycle specific, API SG or higher (manual will list exact specifications and capacities).
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed sequential
Features
Clutch:
Wet, multi-disc, cable-actuated
Drive Train:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 85.7 in (2177 mm)
Width:
Approx. 32.3 in (820 mm)
Height:
Approx. 49.4 in (1255 mm)
Weights
Curb Weight:
Approx. 231.7 lb (105.1 kg) (wet weight)
Fuel Capacity:
Approx. 1.6 US gal (6.1 L)
Wheelbase:
Approx. 58.3 in (1481 mm)
🛡️ Safety Features
Ratings
Type:
Not Applicable (Competition Motorcycle)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Features:
Adjustable front forks (e.g., Showa Separate Function Fork - Big Piston) and adjustable rear shock absorber (e.g., Showa unit-cam, pre-load, compression, rebound damping).
💡 Technology Features
Infotainment
Features:
None (This is a competition motocross bike, designed for performance, not comfort or infotainment).
Driver Assistance
Features:
None (This is a competition motocross bike, designed for rider input and control, not electronic assistance).
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours/miles, but typically after every few rides for competition use.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, especially in dusty conditions.
Valve Clearance Check:
Intervals typically measured in hours of operation (e.g., 10-20 hours for initial checks, then as needed based on performance).
Fluid Specifications
Coolant Type:
High-quality, permanent type ethylene glycol based coolant, mixed 50/50 with distilled water. (Manual will specify exact type and capacity).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Manual will specify exact type and flush intervals).
Known Issues
Efi Tuning:
Early EFI models sometimes required specific tuning for optimal performance in different conditions, addressed via ECU couplers or tuning tools. Manual covers EFI system diagnostics.
Clutch Wear:
Clutch plates can wear depending on riding style and frequency of use. Manual details clutch inspection and replacement procedures.
Suspension Maintenance:
Regular fork seal and oil service is crucial for maintaining optimal suspension performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motocross:
Kawasaki has a long and successful history in professional motocross racing, with the KX line being a cornerstone of their performance off-road offerings.
Model Evolution
Kx250F Development:
The KX250F has seen continuous development, with major updates in this generation focusing on engine performance, chassis refinement, and the transition to Fuel Injection.
Production
Production Location:
Japan (typically)
🏆 Awards & Recognition
Recognitions
Motocross Acclaim:
The KX250F platform is consistently praised for its strong engine performance and capable chassis, often receiving accolades in motocross magazine reviews and championship results.
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