Kawasaki KX85 2010 parts list

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Tipo: Motorcycle

Proveedor:

SKU: 67478

Etiquetas: 2010 Kawasaki KX Series KX85 Motorcycle Motorcycles

Variantes de producto

Descripción

The Kawasaki KX85 is a high-performance youth motocross bike, engineered for competitive racing and off-road enthusiasts. Part of Kawasaki's renowned KX series, this model is celebrated for its potent 2-stroke, liquid-cooled engine, delivering robust power and agile handling essential for the demanding world of motocross. Its design prioritizes performance, offering riders a competitive edge with features like a 6-speed transmission, hydraulic disc brakes, and a chassis built for aggressive riding. The KX85 has a strong heritage in racing, consistently earning praise and class victories, making it a trusted choice for aspiring motocross champions. This comprehensive 72-page Parts List/Catalog manual serves as an indispensable resource for owners, mechanics, and technicians. It provides detailed, illustrated exploded views of all major component groups, including the engine assembly, powertrain, chassis, suspension, bodywork, braking system, cooling system, exhaust, and fuel system. Its primary purpose is to facilitate accurate part identification and sourcing, crucial for maintaining and repairing the 2010 Kawasaki KX85. While not a repair manual in the traditional sense, it offers essential visual guidance for disassembly and assembly, ensuring correct component placement and aiding in component verification for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Year:

Codes

Vin Prefix Model Aaf:

JKBKX085AAA

Vin Prefix Model Aaf Australia:

JKBKXFACãAA

Vin Prefix Model Baf:

JKBKX085BBA

Vin Prefix Model Baf Australia:

JKBKXFBCãAA

👋 Introduction

Market Position

Vehicle Segment:

High-performance youth motocross bike.

Target Audience:

Amateur motocross racers, off-road enthusiasts, and young riders.

Competitive Analysis

Key Competitors:

KTM 85 SX, Yamaha YZ85, Honda CR85, Suzuki RM85.

Key Features

Performance Focus:

Designed for competitive motocross racing with a strong emphasis on engine power and agile handling.

Manual Value Proposition:

Essential resource for accurate part identification and sourcing for maintenance and repair, significantly aiding in DIY projects and professional service.

📋 Manual Details

Coverage Areas

Markets Covered:

Global (with specific mention of Australia for VIN variations)

Page Count

Page Count:

Manual Type

Manual Type:

Parts List / Catalog

Language

Language:

English (implied by product description and technical nature)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Assembly:

Comprehensive list of all engine components in exploded views.

Powertrain:

Includes components of the transmission and drivetrain.

Chassis And Suspension:

Parts for frame, suspension (front and rear), wheels, and steering.

Bodywork And Plastics:

Lists all external body panels, seat, handlebars, and associated hardware.

Braking System:

Components for front and rear brake assemblies (discs, calipers, levers, master cylinders).

Cooling System:

Parts related to the liquid cooling system, including radiator and hoses.

Exhaust System:

Includes components for the exhaust pipe and silencer.

Fuel System:

Components of the fuel delivery system, including carburetor parts.

Electrical Components:

While primarily a parts list, may indicate components for ignition and lighting if applicable to parts breakdown.

Procedures Included

Disassembly Guidance:

Fully illustrated exploded views provide visual aid for disassembly.

Assembly Guidance:

Exploded views are crucial for correct component placement during assembly.

Part Identification:

Primary function is to identify and locate specific OEM parts by number.

Component Verification:

Aids in verifying if all required components are present before or after a service.

Technical Depth

Depth Level:

Component-level detail; does not provide diagnostic procedures or torque specifications, but is essential for sourcing parts for repairs.

User Level:

Beneficial for DIY mechanics, technicians, and parts advisors.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if the PDF was generated from a digital source with OCR.

Print Quality

Print Recommendation:

Recommended for printing of exploded diagrams for workshop use.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled, single-cylinder

Displacement:

84 cc (4.94 cu in)

Bore X Stroke:

48.5 x 45.8 mm (1.91 x 1.80 in)

Carburetor:

Keihin PWK28 (typically)

Ignition:

Digital CDI

Performance

Horsepower:

Approx. 24-26 HP (Estimates vary by source and tuning)

Torque:

Approx. 11-12 lb-ft (Estimates vary by source and tuning)

Fuel System

Fuel Type:

Unleaded gasoline mixed with 2-stroke oil (e.g., 50:1 ratio recommended by Kawasaki)

Fuel Tank Capacity:

5.0 L (1.3 US gal)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh, return shift

Optional

Optional Transmission:

N/A (Single configuration)

Features

Clutch:

Wet, multiple-disc, cable-actuated

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Overall Length:

1,820 mm (71.7 in)

Overall Width:

770 mm (30.3 in)

Overall Height:

1,145 mm (45.1 in)

Wheelbase:

1,240 mm (48.8 in)

Ground Clearance:

330 mm (13.0 in)

Seat Height:

840 mm (33.1 in)

Weights

Curb Weight:

77 kg (169.8 lbs)

Dry Weight:

73 kg (160.9 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motocross bikes are not subject to standard automotive safety ratings like NHTSA or Euro NCAP)

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear)

Front Brake Spec:

Single 220 mm petal disc, dual-piston caliper

Rear Brake Spec:

Single 184 mm petal disc, single-piston caliper

Passive Features

Handlebar Design:

High-tensile steel handlebars with foam pad for impact absorption.

Ergonomics:

Designed for rider control and comfort during aggressive riding.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Purely a performance off-road machine, no electronic infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (No driver assistance features typical of street-legal vehicles).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to dedicated service manual for specific intervals; regular inspection of gearbox oil level is critical.

Air Filter Cleaning:

Frequent cleaning/replacement recommended based on operating conditions (essential for 2-stroke engine health).

Spark Plug Replacement:

Check/replace as per service manual, typically every 20-30 hours of hard use.

Top End Rebuild:

Recommended every 40-50 hours of racing, depending on rider and conditions. This parts list is crucial for sourcing pistons, rings, and gaskets.

Fluid Specifications

Engine Oil Type:

High-quality 2-stroke engine oil specifically formulated for high-performance off-road racing (e.g., Motul 800, Bel-Ray H1R).

Transmission Oil Type:

Kawasaki Motorcycle Gear Oil (GL-1, SAE 10W-30 recommended by Kawasaki, or equivalent API GL-1 specification).

Coolant Type:

High-quality permanent type coolant (ethylene glycol based) with distilled water (50/50 mix).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Clutch Wear:

Clutch plates can wear quickly under heavy use; proper oil levels and quality are crucial. Parts list is essential for replacement.

Piston Ring Wear:

Piston rings are a wear item on 2-stroke engines and require regular inspection and replacement. The parts list is vital for sourcing the correct ring sets.

Carburetor Tuning:

Proper jetting and adjustment are critical for optimal performance and engine longevity, especially with varying altitudes and temperatures. Parts list can help identify specific jets.

Suspension Maintenance:

Regular fork seal inspection and oil changes are necessary for maintaining suspension performance. The parts list will identify seals and bushings.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries is a long-standing manufacturer of motorcycles, renowned for its performance-oriented and innovative designs, particularly in the off-road and sportbike segments.

Model Evolution

Kx Series:

The KX85 is part of Kawasaki's highly successful KX line of motocross bikes, which has a history of class-leading performance and multiple championship wins.

Kx85 Development:

The KX85 has evolved over the years, with significant updates to its engine, chassis, and suspension to maintain competitiveness in the highly contested 85cc motocross class.

Production

Manufacturing Location:

Japan (typically)

🏆 Awards & Recognition

Recognitions

Motocross Class Wins:

The Kawasaki KX85 has a long history of success in amateur and professional motocross racing, frequently achieving class victories and championships.

Ratings

Editorial Reviews:

Consistently praised by motorcycle publications for its powerful engine, agile handling, and competitive edge in the 85cc class.

Certifications

Emission Standards:

Designed to meet relevant emission standards for off-road motorcycles in its target markets. Specific certifications would be model year and region dependent.