2009-2011 Kawasaki Ninja 650R ER-6f ABS ER-6f Workshop Service Repair Manual Download 09 10 11 PDF

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

16 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 60466

Etiquetas: 2009 2010 2011 ER-6f ER-6f ABS Kawasaki Misc Motorcycle Motorcycles Ninja 650R

Variantes de producto

Descripción

The Ninja 650R, also known as the ER-6f, represents the second generation of this popular middleweight sportbike, produced between 2009 and 2011. This model is characterized by its parallel-twin, liquid-cooled 649cc engine, delivering balanced performance and user-friendly ergonomics, making it suitable for both new riders and experienced enthusiasts seeking a versatile sportbike. Key features include a high-tensile steel backbone frame, multi-reflector headlight, LED taillight, and an optional Anti-lock Braking System (ABS) for enhanced safety. Its design philosophy prioritizes approachability, everyday usability, and accessible styling, positioning it as a strong contender in its segment. This comprehensive Workshop Service Repair Manual for the Ninja 650R ER-6f (model codes ER650C/ER650E) provides detailed guidance for maintenance, repair, and troubleshooting across all major vehicle systems. Coverage includes in-depth procedures for the engine, transmission, chassis, suspension, brakes (including ABS), and electrical systems. The manual also outlines scheduled maintenance tasks, fluid specifications, and diagnostic troubleshooting for common issues. With its extensive technical information, torque specifications, and clear step-by-step instructions, this manual serves as an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja 650R ER-6f

Model Code:

ER650C/ER650E (ABS)

Sub Model:

ABS Variant

Body Style:

Sportbike / Naked Sportbike (ER-6f designation often implies faired version, but Ninja 650R is consistently faired)

Generation

Generation:

Second Generation (2009-2011)

Codes

Chassis Code:

ER650C

ABS Chassis Code:

ER650E

👋 Introduction

Market Position

Segment:

Middleweight Sportbike / Entry-Level Sportbike

Target Audience:

New riders, sportbike enthusiasts seeking a balance of performance, comfort, and affordability, commuters.

Competitive Analysis

Key Competitors:

Suzuki SV650/SFV650 Gladius, Honda CBR500R, Yamaha YZF-R6 (slightly higher class), Ninja 500R (previous generation).

Key Features

Engine Type:

Parallel-twin, liquid-cooled, DOHC, 8-valve

Design Philosophy:

Balanced performance, user-friendliness, comfortable ergonomics for a sportbike, accessible styling.

ABS Availability:

Optional ABS system for enhanced braking safety.

📋 Manual Details

Coverage Areas

Applicable Years:

2009, 2010, 2011

Applicable Models:

Kawasaki Ninja 650R, ER-6f, ER-6f ABS

Page Count

Estimated Pages:

Approx. 400-500 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine teardown, assembly, inspection, tuning, and troubleshooting; including cooling system, lubrication system, fuel injection, ignition system, emissions control.

Transmission:

Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication, troubleshooting.

Chassis And Suspension:

Frame inspection, front fork (telescopic, cartridge type) disassembly, assembly, and servicing; rear shock absorber (monoshock) servicing and replacement; swingarm, linkage system (if applicable), and wheel bearings.

Brakes:

Front and rear brake system servicing, including disc replacement, caliper maintenance, brake fluid bleeding (including ABS bleed procedures), master cylinder overhaul, and ABS unit specific maintenance.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrumentation, horn, ignition coils, ECUs, fuses, relays, and diagnostic procedures.

Fuel System:

Fuel tank removal and installation, fuel pump, fuel filter, fuel injectors, throttle bodies, EVAP system, and fuel pressure testing.

Cooling System:

Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant specifications.

Bodywork And Trim:

Fairing removal and installation, seat, fuel tank cover, fenders, and other cosmetic components.

ABS System:

Detailed diagnosis, bleeding procedures, component testing, and troubleshooting specific to the Anti-lock Braking System.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, brake pad inspection and replacement, coolant flushes, spark plug replacement, air filter cleaning/replacement.

Repair:

Step-by-step instructions for component removal, installation, and overhaul for all major systems.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for electrical, mechanical, and fuel system issues.

Specifications:

Torque specifications, clearances, tolerances, fluid capacities, electrical values, and performance data.

Special Tools:

Identification of Kawasaki-specific tools required for certain procedures.

Technical Depth

Depth:

Comprehensive; covers from basic maintenance and fluid changes to complete engine rebuilds, gearbox overhauls, and detailed electrical system diagnostics.

Diagnostic Capabilities:

Advanced diagnostic procedures, including understanding error codes (if applicable via diagnostics port) and component-level testing.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchable:

Yes (typically, if created from original digital source or scanned with OCR)

Print Quality

Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download - PDF format)

Paper Type

Paper Type:

N/A (Digital Download - PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, DOHC, parallel-twin

Displacement:

649 cc (39.6 cu in)

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Valve Train:

DOHC, 8 valves (4 per cylinder)

Ignition:

Digital CDI with electronic advance

Performance

Horsepower Peak:

Approx. 72 hp @ 8,500 rpm (at crank)

Torque Peak:

Approx. 47 lb-ft @ 7,000 rpm (at crank)

Fuel System

Fuel Delivery:

DFI (Digital Fuel Injection) with dual 38mm Keihin throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity:

15 Liters (3.96 US gal)

Lubrication System

Type:

Forced lubrication, wet sump

Cooling System

Type:

Forced air and liquid cooling, with radiator and fan

🔧 Transmission

Standard

Type:

6-speed, constant mesh, return type

Optional

Type:

Features

Clutch:

Wet, multiple-disc, manual operation

Final Drive:

Sealed chain drive

Fluid Specifications

Transmission Oil Type:

API GL-4, SAE 80W-90 (Kawasaki recommends specific gearbox oil; consult manual for exact specification and part number)

Fluid Capacities

Transmission Oil Capacity:

Approx. 1.8 L (1.9 US qt) when disassembled; 1.5 L (1.6 US qt) for normal change (refer to manual for precise amounts)

📐 Dimensions

Exterior

Length:

2,090 mm (82.3 in)

Width:

760 mm (29.9 in)

Height:

1,170 mm (46.1 in)

Wheelbase:

1,410 mm (55.5 in)

Ground Clearance:

145 mm (5.7 in)

Seat Height:

805 mm (31.7 in)

Weights

Curb Weight:

Approx. 206 kg (454 lbs) for ABS model

Dry Weight:

Approx. 193 kg (425 lbs) for non-ABS model

Wheels And Tires

Front Tire:

120/70ZR17M/C (58W)

Rear Tire:

160/60ZR17M/C (69W)

Front Wheel:

17 x MT3.50

Rear Wheel:

17 x MT4.50

Bolt Pattern:

N/A (cast wheels)

🛡️ Safety Features

Ratings

ABS Rating:

Available on select models for enhanced braking stability.

Active Features

Braking System:

Dual 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Optional ABS module.

Lighting:

Multi-reflector headlight, LED taillight.

Passive Features

Chassis Design:

Under-seat exhaust system for improved mass centralization and styling.

Frame Construction:

High-tensile steel backbone frame for rigidity and feedback.

💡 Technology Features

Infotainment

Display Type:

Digital LCD instrument cluster.

Instrumentation:

Includes speedometer, tachometer, fuel gauge, clock, trip meters, odometer, engine temperature indicator, gear position indicator (on some models/regions), and ABS indicator light.

Driver Assistance

Optional Anti-lock Braking System for enhanced safety.

Connectivity

Ports:

N/A (No USB or Bluetooth connectivity on this model year).

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Oil Filter Change:

Every 12,000 km (7,500 miles) or 12 months, or at every oil change.

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or 6 months. Replace if damaged or excessively dirty.

Spark Plug Replacement:

Every 12,000 km (7,500 miles) or 12 months.

Chain Adjustment Lubrication:

Every 1,000 km (600 miles) or after washing/riding in rain.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or SH, or JASO MA (Kawasaki recommends KAWASAKI GENUINE OIL or equivalent)

Engine Oil Capacity:

Approx. 2.9 L (3.1 US qt) for oil change only; 3.2 L (3.4 US qt) with filter change; 3.7 L (3.9 US qt) when engine is disassembled.

Coolant:

High-quality permanent type engine coolant (ethylene glycol based), typically a 50/50 mixture with distilled water. Consult manual for specific Kawasaki coolant part number.

Brake Fluid:

DOT 4 brake fluid (for both front and rear systems, including ABS)

Known Issues

Stalling At Low Rpm:

Can sometimes occur due to fuel mapping or dirty throttle bodies; manual addresses diagnosis.

Suspension Harshness:

Some riders find the stock suspension a bit firm; manual provides adjustment and upgrade guidance.

Clutch Feel:

Can feel slightly heavy for some; proper adjustment is key.

ABS System Diagnosis:

The manual's detailed ABS troubleshooting is invaluable for any ABS-related indicator lights or performance issues.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long and storied history in motorcycle manufacturing, known for performance, innovation, and iconic sportbikes like the Ninja series.

Model Evolution

Ninja 650R Lineage:

The Ninja 650R (ER-6f) was introduced as a versatile middleweight sportbike, bridging the gap between entry-level and supersport categories. It emphasized approachability, everyday usability, and comfortable sport riding.

Second Generation Updates:

The 2009-2011 models represent the second generation, featuring updated styling, improved aerodynamics, revised suspension tuning, and often enhanced fuel injection mapping compared to the first generation (2006-2008).

Production

Manufacturing Location:

Primarily manufactured in Japan and Thailand.

🏆 Awards & Recognition

Recognitions

Award History:

While specific awards for the 2009-2011 model might be scarce, the Ninja 650R platform has consistently been praised for its value, versatility, and performance in its class by various motorcycle publications over its lifespan.