Kawasaki Versys 2010-2013 Workshop Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 81070

Etiquetas: 2010 2011 2012 2013 Kawasaki Motorcycle Motorcycles Versys

Variantes de producto

Descripción

The Kawasaki Versys, produced for the model years 2010 through 2013, is a versatile sport-touring motorcycle distinguished by its potent parallel-twin engine and adaptable performance. This model, identified by chassis code EX650K, offers a blend of agility and comfort suitable for a variety of riding conditions. Engineered for reliability and rider enjoyment, the Versys competes effectively within the mid-weight adventure-sport touring segment, providing an accessible yet capable platform for both commuting and longer journeys. Its design emphasizes practicality and a spirited riding experience, making it a popular choice for riders seeking a multi-purpose machine. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and servicing of the Kawasaki Versys 2010-2013 models. It covers essential areas including engine mechanical and electrical systems, fuel, suspension, clutch, transmission, steering, and brake systems, along with bodywork and electrical components. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and detailed technical specifications. Its thorough content, presented with clear illustrations and diagrams, is designed to assist owners and professional technicians in effectively maintaining the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Versys

Model Years Covered:

2010, 2011, 2012, 2013

Chassis Codes:

EX650K (2010-2013)

Engine Codes:

Not explicitly stated in product info, but consistent with EX650 series.

Codes

Product Identifier:

Kawasaki Versys 2010-2013 Workshop Service Repair Manual PDF Download

👋 Introduction

Market Position

Description:

The Kawasaki Versys is a versatile sport-touring motorcycle known for its torquey parallel-twin engine and adaptable riding characteristics. This manual serves as an essential resource for maintaining and repairing this popular model.

Competitive Analysis

Competitors:

Competes in the mid-weight adventure-sport touring segment against models like the Suzuki V-Strom 650, Yamaha TDM900 (in some markets), and Honda NC700X.

Key Features

Manual Value Proposition:

An inexpensive way to keep the vehicle working properly, offering detailed, printable information for DIY enthusiasts and professionals.

Manual Organization:

Numbered table of contents for fast information retrieval; bold figure numbers for easy illustration matching.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service and repair information for Kawasaki Versys 2010-2013 models.

Page Count

Estimated Page Count:

Detailed page count not specified, but described as 'complete' and 'every detail'.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage of engine disassembly, inspection, assembly, and tuning.

Engine Electrical:

Includes wiring schematics, troubleshooting, and repair of engine electrical components.

Emission Control:

Information on emission control systems and their servicing.

Fuel System:

Coverage of fuel injection, fuel pump, injectors, and related components.

Suspension System:

Details on front forks (USD) and rear monoshock absorber, including adjustments and overhaul.

Clutch System:

Service and repair procedures for the wet multi-plate clutch.

Transmission System:

Coverage of the manual transaxle system (gearbox), including disassembly and reassembly.

Driveshaft Axle:

Information pertaining to the final drive system (chain drive).

Steering System:

Repair and maintenance of the steering system.

Brake System:

Detailed procedures for front and rear brake systems, including hydraulic components and pads.

Body Interior Exterior:

Information on body panels, fairings, seat, and other exterior components.

Body Electrical System:

Coverage of lighting, instrumentation, and accessory electrical systems.

Restraint System:

Not applicable to this model as it is a motorcycle; likely refers to general vehicle safety features where applicable to a motorcycle context.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake checks, fluid level checks, tire pressure.

Troubleshooting:

Diagnostic procedures for common and complex issues across all systems.

Repair Procedures:

Step-by-step instructions for dismantling, repairing, and reassembling components.

Electrical Diagnostics:

Detailed wiring diagrams and troubleshooting guides for electrical faults.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complex component overhauls and diagnostics.

Audience:

Suitable for both do-it-yourself enthusiasts and experienced professional mechanics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Fully Printable

Image Quality:

Detailed illustrations, diagrams, and photos.

Zoom Functionality:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc (39.6 cu in)

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

10.6:1

Performance

Horsepower:

Approx. 64 hp (47.6 kW) @ 8000 rpm (varies slightly by region/tuning)

Torque:

Approx. 44.5 lb-ft (60.3 Nm) @ 7000 rpm (varies slightly by region/tuning)

Fuel System

Fuel Delivery:

Fuel injection with downdraft throttle bodies (Keihin or similar)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Engine Cooling

Cooling System:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh, return shift

Clutch Type:

Wet, multiple-disc

Features

Final Drive:

Sealed O-ring chain

📐 Dimensions

Exterior

Length:

2,155 mm (84.8 in)

Width:

830 mm (32.7 in)

Height:

1,370 mm (53.9 in) (with adjustable screen in highest position)

Wheelbase:

1,415 mm (55.7 in)

Weights

Curb Weight:

Approx. 206 kg (454 lbs)

Fuel Capacity:

19 liters (5.0 US gal)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles are not subject to the same crash test standards as cars.)

Active Features

Braking System:

Standard front and rear disc brakes. Optional ABS available on some models.

Passive Features

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, LCD display with odometer, trip meter, clock, fuel gauge, and indicator lights.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for these model years.

Connectivity

Charging Port:

Not typically equipped with a factory-installed charging port, but aftermarket kits are common.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Air Filter:

Inspect every 6,000 km (3,700 miles), clean/replace as needed.

Spark Plugs:

Replace every 12,000 km (7,500 miles).

Valve Clearance:

Check every 24,000 km (15,000 miles).

Chain Maintenance:

Clean and lubricate every 1,000 km (600 miles) or after riding in the rain; adjust slack as needed.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG (or SH, SJ, SL, SM) JASO MA

Coolant:

Permanent type antifreeze coolant (50% mixture with distilled water)

Brake Fluid:

DOT 4

Known Issues

Common Complaints:

Some owners report a slightly buzzy engine at certain RPMs, which is characteristic of the parallel-twin configuration. Suspension can be a bit soft for aggressive riding, prompting upgrades. Chain noise can be an issue if not properly maintained.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company is a Japanese manufacturer with a long history of producing high-performance motorcycles.

Model Evolution

First Generation:

The Versys was first introduced in 2007 as a 2008 model. The 2010-2013 models represent the first major update, featuring revised styling, suspension, and improved engine tuning.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Versys line has generally received positive reviews for its versatility, affordability, and performance relative to its price point.