Category:
Middleweight Adventure-Sport Motorcycle
Target Audience:
Riders seeking versatility for commuting, touring, and light off-road use
Key Competitors:
Yamaha TDM series, Suzuki V-Strom 650, Honda CB500X (later models), BMW F 650 GS
Versatility:
Combines sporty handling with comfortable ergonomics and luggage carrying capability
Engine Platform:
Shared with Ninja 650R, known for its torquey and reliable parallel-twin configuration
Suspension Travel:
Longer travel suspension compared to sportbikes, offering better compliance over rough roads
Styling:
Distinctive 'beak' or fender extension, upright riding position
General Coverage:
Comprehensive Service and Repair
Specific Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting
Type:
Workshop Service Manual (WSM) / Repair Manual
File Format:
PDF Download
Engine Mechanical:
Engine assembly, disassembly, inspection, repair of cylinder head, valves, piston, connecting rods, crankshaft, oil pump, timing components
Fuel System:
Fuel injection system, throttle body, fuel pump, fuel filter, injectors, sensors, ECU diagnostics
Ignition System:
Spark plugs, ignition coils, ignition control unit (ICU), timing adjustments
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant specifications and procedures
Lubrication System:
Oil pump, oil filter, oil passages, oil specifications and change intervals
Transmission Drivetrain:
Clutch assembly, gearbox, gear inspection, lubrication, chain and sprocket maintenance
Chassis Suspension:
Frame inspection, front fork (telescopic), rear suspension (monoshock), bearings, lubrication
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake fluid specifications, pad replacement, bleeding procedures
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting, horn, wiring diagrams, component testing
Bodywork Fittings:
Fairings, seat, fuel tank, fenders, mirrors, levers, control cables, disassembly and reassembly procedures
Maintenance:
Routine maintenance, lubrication, fluid changes, filter replacements, chain adjustment, brake pad inspection
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, systematic problem-solving
Repair Overhaul:
Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical component repairs and overhauls
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems
Depth:
Full professional quality, in-depth service and repair
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
10.8:1
Horsepower Est:
72 hp @ 8,500 rpm (approximate, may vary slightly by year/market)
Torque Est:
47 lb-ft @ 7,000 rpm (approximate, may vary slightly by year/market)
Induction:
Digital Fuel Injection (DFI) with Keihin throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
Oil Capacity:
3.4 US qt (3.2 L) with filter change
Crash Test Ratings:
Not Applicable for motorcycles in the same way as cars; safety focus is on handling, braking, and rider protection.
Brakes Front:
Dual semi-floating 300 mm petal discs, dual piston calipers
Brakes Rear:
220 mm petal disc, single piston caliper
ABS Availability:
Optional on some models/markets within this range (check specific VIN)
Lighting:
Halogen headlights, LED taillight
Instrument Cluster:
Digital LCD instrument cluster displaying speedometer, tachometer, odometer, trip meters, fuel gauge, clock, gear position indicator (on some models/years)
ABS:
Available as an option on certain models within this range, significantly enhancing braking safety.
Charging Port:
Not standard, but aftermarket options for 12V power outlets are common.
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months
Air Filter Inspection Interval:
Every 7,500 miles (12,000 km)
Spark Plug Replacement Interval:
Every 7,500 miles (12,000 km) for iridium plugs
Valve Clearance Check Interval:
Every 15,000 miles (24,000 km)
Brake Fluid Type:
DOT 4 (refer to manual for precise specification)
Coolant Type:
Kawasaki Coolant 50% or equivalent ethylene glycol-based coolant with anti-corrosion additives
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (high mileage)
Potential Electrical:
Occasional issues with regulator/rectifier, especially on earlier models or if poorly maintained.
Maintenance Manual Benefit
User Benefit:
Enables DIY maintenance, saving money on labor costs and empowering owners with knowledge.
Kawasaki Legacy:
Long history of performance and innovation in motorcycles, known for inline-four and parallel-twin engines.
First Generation:
The Versys platform was introduced globally in 2006/2007, with the 650cc model evolving from the ER-6 family.
2010 Update:
This period (2010-2013) represents a significant update for the Versys 650, including revised bodywork, improved suspension damping, and updated styling.
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.