Engine:
Detailed engine overhaul, tuning, diagnostics, and component replacement (e.g., cylinder head, pistons, crankshaft, valves, lubrication system).
Fuel System:
Carburetor adjustment, cleaning, rebuilding, fuel pump, fuel tank, fuel lines, and fuel filter service.
Ignition System:
Ignition timing, spark plugs, coils, CDI unit, and troubleshooting.
Cooling System:
Radiator, coolant, fan, hoses, and thermostat service.
Transmission:
Clutch operation, gear shifting mechanism, transmission disassembly and assembly, and fluid specifications.
Drivetrain:
Final drive, shaft drive maintenance, and related components.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, and linkage maintenance.
Brakes:
Front and rear brake systems, caliper service, master cylinder, brake fluid replacement, bleeding procedures, and pad/shoe replacement.
Electrical System:
Wiring diagrams, battery service, charging system (alternator, rectifier/regulator), lighting, starter motor, and switches.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fenders, and fairings.
Wheels And Tires:
Wheel bearing service, tire pressure, and wheel removal/installation.
Exhaust System:
Exhaust pipe and muffler inspection, removal, and installation.
Maintenance:
Scheduled maintenance, lubrication, filter changes, fluid checks, and adjustments.
Troubleshooting:
Systematic diagnostic procedures for common problems, fault finding guides, and symptom-based troubleshooting.
Repair:
Step-by-step instructions for disassembly, assembly, and repair of all major vehicle components.
Adjustments:
Carburetor synchronization, chain tension, clutch and brake lever free play, and suspension settings.
Installation:
Procedures for installing new or replacement parts and accessories.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and wear limits.
Depth:
Comprehensive, from basic checks to full engine rebuilds and advanced electrical diagnostics.
Type:
Liquid-cooled, 4-stroke, V-twin
Displacement:
773 cc (47.2 cu in)
Bore X Stroke:
83.0 x 70.0 mm
Valve Train:
SOHC, 2 valves per cylinder
Horsepower:
Approx. 56 HP (specific figure may vary by market and tuning; manual will provide exact spec)
Torque:
Approx. 62 Nm (46 lb-ft) (specific figure may vary by market and tuning; manual will provide exact spec)
Carburetion:
Two Keihin CVK34 carburetors
Fuel Tank Capacity:
14 L (3.7 US gal)
Oil Capacity:
3.2 L (3.4 US qt) with filter change
Oil Type:
Refer to manual for specific API SG or higher, SAE 10W-40 or 10W-50 motorcycle oil.
Braking:
Dual front disc brakes, single rear disc brake.
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Frame Construction:
Steel double-cradle frame.
Manual Emphasis:
Emphasizes use of correct special service tools, torque values, genuine parts, and adherence to safety precautions (DANGER, CAUTION, NOTE).
Oil Change:
Recommended every 3,000-5,000 km or annually (refer to manual for precise intervals).
Air Filter:
Inspect and clean/replace as per periodic maintenance chart in the manual.
Spark Plugs:
Check and gap at specified intervals, replace as needed per manual.
Brake Fluid:
Recommended replacement every 2 years or as per manual's service schedule.
Engine Oil:
API SG or higher, SAE 10W-40 or 10W-50 (specific viscosity depends on ambient temperature, refer to manual).
Coolant:
Permanent type antifreeze (ethylene glycol based) mixed with distilled water at 50:50 ratio (manual will specify exact type and capacity).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Common Wear Items:
Clutch wear, front fork seals, brake pads, and exhaust system integrity.
Carburetor Tuning:
Occasional need for synchronization and cleaning due to environmental factors or age.
Availability:
Manual includes a detailed periodic maintenance chart for organized servicing.
