Kawasaki Vulcan 1700 Classic Tourer 2009-2012 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 104845

Etiquetas: 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Vulcan 1700 Classic Tourer

Variantes de producto

Descripción

The Vulcan 1700 Classic Tourer, produced from 2009 to 2012, is a full-size cruiser motorcycle designed for riders seeking comfort and capability on long-distance journeys. It features a powerful 1700cc V-twin engine, known for its ample torque and smooth power delivery, providing a relaxed riding experience. The model is characterized by its classic cruiser styling, complemented by practical touring amenities such as integrated saddlebags and a passenger backrest, making it a strong contender in the touring motorcycle segment. The reputation for engineering quality and reliability underpins the Vulcan 1700 Classic Tourer's appeal to motorcyclists. This comprehensive service repair manual covers all essential aspects of the Vulcan 1700 Classic Tourer for the 2009-2012 model years. It provides detailed information on routine maintenance, including oil changes, filter replacements, and belt tension checks, as well as in-depth procedures for engine overhaul, transmission repair, brake system servicing, and suspension fork rebuilds. The manual also includes troubleshooting guides, electrical system diagnostics, and bodywork component removal and installation steps, ensuring owners and technicians have the necessary resources to maintain and repair the vehicle effectively.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan 1700 Classic Tourer

Years Covered:

2009, 2010, 2011, 2012

Product Name:

Kawasaki Vulcan 1700 Classic Tourer 2009-2012 Service Repair Manual

👋 Introduction

Market Position

Segment:

Full-size cruiser touring motorcycle.

Target Audience:

Motorcyclists seeking comfort, style, and touring capability for long-distance rides.

Competitive Analysis

Key Competitors:

Harley-Davidson Electra Glide, Honda Gold Wing (though often positioned slightly differently), Indian Roadmaster, Victory Cross Country Tour.

Key Features

Engine:

Large displacement 1700cc V-twin engine for ample torque and relaxed cruising.

Touring Amenities:

Integrated saddlebags, passenger backrest, and often a windshield for rider comfort.

Styling:

Classic cruiser aesthetic with modern engineering.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Yes, covers all aspects of maintenance, repair, and troubleshooting.

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for a comprehensive service manual).

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 1700cc V-twin engine, including cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel tank.

Transmission:

6-speed gearbox, clutch assembly, internal components, lubrication.

Drivetrain:

Final drive system (belt drive), belt tensioning, rear wheel hub.

Brakes:

Hydraulic braking system, front and rear calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, ABS system (if equipped).

Suspension:

Front telescopic forks (including damping and spring preload adjustments if applicable), rear swingarm, shock absorbers, linkage system (if applicable), fluid and seal replacement.

Electrical System:

Ignition system, starter motor, battery, charging system (alternator, regulator/rectifier), lighting (headlight, taillight, turn signals), wiring diagrams, fuses, relays, ECU, sensors.

Chassis And Frame:

Frame inspection, steering head bearings, swingarm bearings, wheel bearings.

Bodywork And Trim:

Fairing, saddlebags, windshield, seats, fenders, cosmetic components, removal and installation procedures.

Instrumentation And Controls:

Dashboard, gauges, switches, control levers, throttle grip, clutch lever.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks/replacement, air filter service, tire pressure checks, chain/belt inspection and adjustment (belt tension).

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults, fault codes (if applicable).

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly.

Transmission Repair:

Gearbox internal repair, clutch replacement.

Brake System Service:

Brake pad replacement, caliper service, master cylinder rebuild, fluid flush and bleeding.

Suspension Fork Rebuild:

Fork oil and seal replacement, internal component service.

Electrical Diagnostics:

Wiring harness inspection, component testing, using diagnostic tools.

Fuel System Cleaning And Testing:

Injector cleaning, fuel pressure testing.

Bodywork Component Removal And Installation:

Detailed steps for removing and refitting fairings, saddlebags, etc.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for easy reference during work.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, V-twin

Displacement:

1700 cc (103.6 cubic inches)

Bore X Stroke:

102.0 x 104.0 mm

Valve Train:

SOHC, 4 valves per cylinder

Compression Ratio:

9.5:1

Performance

Horsepower:

Estimated 84-90 HP (at crankshaft, exact figures can vary by dyno and region).

Torque:

Estimated 100-108 lb-ft (at crankshaft, exact figures can vary).

Fuel System

Fuel Delivery:

Fuel injection with dual 40mm throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended.

🔧 Transmission

Standard

Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc

Optional

Optional Features:

N/A for transmission itself, but likely optional accessories for touring.

Features

Drive Type:

Belt drive

📐 Dimensions

Exterior

Overall Length:

Approx. 97.0 inches (2465 mm)

Overall Width:

Approx. 36.2 inches (920 mm) (including saddlebags)

Overall Height:

Approx. 57.5 inches (1460 mm) (with windshield)

Wheelbase:

Approx. 64.0 inches (1625 mm)

Weights

Curb Weight:

Approx. 800 lbs (363 kg)

Fuel Capacity:

5.0 US gallons (19.0 L)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not typically rated by organizations like NHTSA or IIHS.

Active Features

Available as an option on some models/trims.

Braking System:

Dual front discs, single rear disc with hydraulic actuation.

Passive Features

Lighting:

Halogen headlight, LED taillight, incandescent turn signals.

💡 Technology Features

Infotainment

Audio System:

Some models may come equipped with an integrated audio system, typically with speakers in the fairing and/or saddlebags. AM/FM radio and iPod connectivity were common features.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature for this model.

Connectivity

Device Integration:

Limited by modern standards; primary connectivity was for audio sources (e.g., MP3 players) via auxiliary input or iPod integration.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first.

Engine Oil Filter Replacement:

At every engine oil change.

Spark Plug Inspection:

Every 7,500 miles (12,000 km).

Air Filter Cleaning:

Every 7,500 miles (12,000 km), replace if necessary.

Belt Tension Check:

Every 7,500 miles (12,000 km).

Coolant Replacement:

Every 2 years or 15,000 miles (24,000 km).

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or SH, or JASO MA

Engine Oil Capacity:

3.7 US qt (3.5 L) with filter change.

Coolant Type:

Kawasaki Full-System Cleaner (or equivalent ethylene glycol-based coolant with corrosion inhibitors).

Brake Fluid Type:

DOT 4

Transmission Oil Type:

Refer to manual for specific transmission fluid, often API GL-4 or GL-5 gear oil may be used in some applications, but Kawasaki specific is recommended.

Known Issues

Potential Issues:

Some owners have reported occasional minor electrical gremlins, clutch lever adjustment sensitivity, and normal wear and tear on high-mileage components. The manual will help diagnose and address these.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long and successful history in motorcycle manufacturing, known for performance and reliability across various segments.

Model Evolution

Vulcan Lineage:

The Vulcan nameplate has been a staple in Kawasaki's cruiser lineup since the late 1980s, evolving through various displacements and styles.

Vulcan 1700 Series Introduction:

The Vulcan 1700 series, including the Classic Tourer, was introduced to offer a larger displacement, more refined cruiser experience.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

While specific awards for this exact year/trim are rare, the Vulcan 1700 platform generally received positive reviews for its smooth power delivery, comfortable ride, and classic styling within its segment.

Ratings

Customer Satisfaction:

Generally high for Kawasaki products, particularly in the cruiser segment where comfort and reliability are valued.