Category:
Hyper-sport/Sport-touring Motorcycle
Target Audience:
Performance enthusiasts, experienced riders, DIY mechanics, professional workshops.
Competitors:
Suzuki Hayabusa, Honda CBR1100XX Blackbird, Yamaha YZF-R1 (earlier generations).
Performance Focus:
Known for its immense power, aerodynamic design, and long-distance comfort.
Technology:
Early adoption of advanced chassis and engine management for its class.
Cost Savings:
Inexpensive way to maintain and repair the vehicle, saving on dealership labor costs.
User Friendliness:
Written for both DIYers and experienced mechanics, with clear instructions and visuals.
Engine:
1352cc, Liquid-cooled, 4-stroke, DOHC, four valves per cylinder, inline-four
Transmission:
6-speed constant mesh
Chassis:
Monocoque, aluminum
Suspension Front:
43mm inverted cartridge-style fork with stepless rebound and compression damping, and spring preload adjustability
Suspension Rear:
Bottom-link Uni-Trak, gas-charged shock with remote reservoir, stepless rebound and compression damping, and automatic rear preload balancing (on some ABS models) and stepless preload adjustability
Brakes Front:
Dual semi-floating 310mm petal discs with radial-mount, four-piston calipers (four-piston for ABS)
Brakes Rear:
300mm petal disc with twin-piston caliper
Electrical System:
12V, CDI ignition, electric start
Type:
Workshop Service Repair Manual
Delivery Method:
Digital Download
Engine Mechanical:
Complete disassembly and reassembly of engine components, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system.
Engine Management:
Fuel injection system (FI), ignition system, ECU diagnostics, sensor testing, throttle body service, emissions control.
Transmission:
Clutch operation, gearbox disassembly and inspection, shift drum and fork servicing, maintenance of all gear sets and bearings.
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance, rear suspension linkage lubrication and inspection.
Suspension Front And Rear:
Fork seal replacement, oil change, spring replacement, damper rod servicing, rear shock absorber repair and adjustment.
Brakes:
Brake system bleeding, caliper overhaul, master cylinder service, disc inspection, pad replacement, ABS system diagnostics and component testing.
Electrical:
Wiring diagrams, component testing (alternator, starter motor, battery), lighting system, instrumentation, horn, fuses, relays, and ABS electrical components.
Fuel System:
Fuel pump operation, fuel filter replacement, fuel tank maintenance, fuel line inspection.
Cooling System:
Radiator inspection, coolant flush and replacement, water pump service, thermostat replacement, fan operation.
Exhaust System:
Exhaust pipe inspection, muffler maintenance, catalytic converter (if applicable) information.
Bodywork And Trim:
Fairing removal and installation, seat servicing, panel alignment, decal application.
Routine Maintenance:
Oil and filter changes, chain adjustment and lubrication, spark plug replacement, air filter cleaning/replacement, brake fluid checks, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts for common starting issues, running problems, electrical faults, and braking system malfunctions.
Rebuild Procedures:
Detailed step-by-step instructions for complete engine rebuild, transmission overhaul, and major component replacement.
Installation Procedures:
Guidance on installing genuine Kawasaki accessories or specific aftermarket components where applicable.
Safety Precautions:
General safety guidelines and specific warnings related to working with high-pressure fuel systems, electrical components, and heavy parts.
Depth:
Comprehensive (from basic maintenance to complete overhaul and diagnosis)
Detail Level:
Factory original, highly detailed with specific torque values, clearances, and procedures.
Diagrams And Illustrations:
Hundreds of detailed diagrams, exploded views, and photographic illustrations.
Diagnostic Codes:
Likely includes guidance on reading and interpreting diagnostic trouble codes (DTCs) if applicable to the era.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, four valves per cylinder, inline-four
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
12.0:1
Engine Management:
DFI (Digital Fuel Injection) with dual throttle valves
Ignition System:
Digital CDI
Horsepower Est:
~170-175 hp (at crankshaft, depending on region/tuning)
Torque Est:
~104-106 lb-ft (at crankshaft, depending on region/tuning)
Fuel Delivery:
Fuel Injection, Mikuni DFI with dual throttle valves
Fuel Type:
Unleaded gasoline, 91 octane or higher
Oil Type:
API SG, SH, SJ or SL classification, SAE 10W-40, JASO MA recommended
Oil Capacity:
Approx. 3.2 L (3.4 US qt) without filter change; Approx. 3.4 L (3.6 US qt) with filter change
Instrumentation:
Multi-function LCD display with analog tachometer and speedometer, clock, fuel gauge, gear position indicator, trip meters, warning lights.
ABS:
Optional Anti-lock Braking System (ABS) for enhanced safety.
Diagnostic Ports:
Diagnostic connectors for ECU access and fault code retrieval (typically found under the seat or in the tail section).
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing for optimal performance and emissions.
Headlight Type:
Dual multi-reflector headlamps
First Service:
1000 km (600 miles) or 1 month
Subsequent Services:
Every 6000 km (3700 miles) or 6 months
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Engine Oil:
SAE 10W-40, API SG/SH/SJ/SL, JASO MA
Coolant:
Kawasaki Long Life Coolant (KLLC) or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 4 standard
Fork Oil:
Specific Showa SS-03 (or equivalent, e.g., 5W or 10W fork oil depending on desired damping).
Common Wear Items:
Clutch plates (depending on riding style), brake pads, chain and sprockets, tires.
Potential Electronics:
Early model electronics can sometimes exhibit minor issues, though generally robust. ABS system components require specific diagnostic attention.
Air Filter Part Number Est:
11013-0027
Oil Filter Part Number Est:
16097-0007
Spark Plug Type:
NGK CR9E (or equivalent)
