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2006-2008 Kia Sportage Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Generation Model Years: 2005-2010 (KM generation) Codes Internal Chassis Code: KM 👋 Introduction Market Position Vehicle Market Segment: Compact...
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2006-2008 Kia Sportage Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Generation Code:
KM
Generation
Model Years:
2005-2010 (KM generation)
Codes
Internal Chassis Code:
KM
👋 Introduction
Market Position
Vehicle Market Segment:
Compact SUV / Crossover
Competitive Analysis
Key Competitors 2006 2008:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail (Qashqai in some markets), Hyundai Tucson.
Key Features
Value Proposition:
Offers a blend of SUV practicality, car-like driving dynamics, and accessible pricing, often appealing to budget-conscious buyers and families.
Manual Value Proposition
Diy Repair Benefit:
Empowers owners to perform routine maintenance and complex repairs themselves, saving on labor costs and improving vehicle longevity.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive service and repair coverage for the 2006-2008 Kia Sportage.
Page Count
Estimated Page Count:
Varies by specific manual edition, but typically between 1500-2500 pages for a complete factory service manual.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, component identification, timing procedures, cylinder head, block, pistons, crankshaft, camshafts, valves, and related systems.
Engine Lubrication:
Oil pump, oil pan, oil filter, oil cooler, oil galleries, lubrication specifications, and troubleshooting.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan system, temperature sensors, coolant specifications, and flush procedures.
Fuel And Emissions:
Fuel pump, injectors, fuel filter, fuel tank, evaporative emission control (EVAP) system, catalytic converter, oxygen sensors, and emission control components.
Transmission:
Manual and automatic transmission removal, installation, overhaul, clutch operation, gear shifting mechanisms, torque converter, transmission fluid specifications, and diagnostics.
Steering:
Power steering system (hydraulic pump, steering rack, hoses, fluid), steering column, wheel alignment specifications, and troubleshooting.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), springs, anti-roll bars, and suspension geometry.
Brakes:
Brake system components (discs, pads, calipers, master cylinder, brake booster, ABS system), hydraulic lines, bleeding procedures, and brake fluid specifications.
Tires And Wheels:
Tire pressure recommendations, wheel nut torque specifications, tire replacement procedures, and wheel balance.
Body Interior Exterior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, exterior lighting, bumpers, and sheet metal repair.
Heating And Air Conditioning:
HVAC system components (compressor, condenser, evaporator, blower motor, refrigerant, cabin filter), climate control diagnostics, and service procedures.
Electrical:
Wiring diagrams, fuse box locations, relay functions, battery, charging system (alternator), starting system (starter), lighting systems, power windows, locks, mirrors, and ECU diagnostics.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting guides, and diagnostic trouble codes (DTCs).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotations.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Diagnostic Procedures:
Systematic troubleshooting guides, diagnostic tool usage (OBD-II scanners), component testing, and fault code interpretation.
Technical Depth
Technical Depth Level:
Factory-level detailed information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), ensuring compatibility and readability across various devices. Requires Adobe Reader for viewing.
Print Quality
Print Quality Reproducibility:
High-resolution, allowing for clear printing of diagrams, schematics, and text. Designed for clarity and accuracy of technical illustrations.
Binding Type
Binding Type:
Not Applicable (Digital Format - PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format - PDF)
⚙️ Engine Specifications
Primary Engine 2.0L
Engine Code 2.0L:
RF (Diesel), FE (Petrol)
Displacement 2.0L:
1998 cc
Configuration 2.0L:
Inline-4 Cylinder
Horsepower 2.0L Petrol:
Approx. 139 hp @ 6000 rpm (FE)
Torque 2.0L Petrol:
Approx. 136 lb-ft @ 4500 rpm (FE)
Primary Engine 2.7L V6
Engine Code 2.7L V6:
G6EA
Displacement 2.7L V6:
2656 cc
Configuration 2.7L V6:
V6 Cylinder
Horsepower 2.7L V6:
Approx. 173 hp @ 6000 rpm (G6EA)
Torque 2.7L V6:
Approx. 175 lb-ft @ 4000 rpm (G6EA)
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (Octane rating as per owner's manual, typically 87)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic
Features
Automatic Transmission Features:
Electronically controlled with overdrive (often referred to as 'Sportmatic' or similar by Kia for manual shifting option).
Fluid Specs
Manual Transmission Fluid Type:
API GL-4 (Specific viscosity grade per manual, e.g., 75W-85 or 75W-90)
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent compatible fluid.
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.1 inches (2619 mm)
Length:
Approx. 170.5 inches (4330 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 65.5 inches (1665 mm) without roof rails
Weights
Curb Weight Approx:
3400 - 3800 lbs (1542 - 1724 kg), varies by engine and drivetrain
Towing Capacity Approx:
Typically around 1500-2000 lbs (680-907 kg), consult owner's manual for exact rating.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 out of 5 stars (for models equipped with side airbags)
IIHS Front Offset Crash Test Rating:
Acceptable (for models tested)
Active Features
Available Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Traction Control System (TCS), Electronic Stability Control (ESC) on some later models/trims.
Passive Features
Standard Passive Safety Features:
Front airbags, 3-point seatbelts with pretensioners, LATCH child seat anchors.
Optional Passive Safety Features:
Side-impact airbags, side curtain airbags.
💡 Technology Features
Infotainment
Infotainment System Offered:
Basic AM/FM/CD audio systems were standard. Optional premium audio, satellite radio, and potentially in-dash navigation on higher trims.
Driver Assistance
Available Driver Assistance:
Limited by modern standards. Primary driver assistance includes ABS and traction control. Cruise control was common.
Connectivity
Connectivity Features:
Auxiliary audio input jack on some models. Bluetooth hands-free calling was not widely available or standard on this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific engine type and driving conditions).
Engine Air Filter Replacement Interval:
Every 15,000-30,000 miles or as needed based on driving environment.
Cabin Air Filter Replacement Interval:
Every 12,000-15,000 miles or annually.
Spark Plug Replacement Interval Petrol:
Around 60,000-100,000 miles depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil Type Petrol 2.0L:
API SM or higher, SAE 5W-20 or 5W-30 (confirm with manual).
Engine Oil Type Petrol 2.7L V6:
API SM or higher, SAE 5W-20 or 5W-30 (confirm with manual).
Coolant Type:
Ethylene glycol based coolant, HOAT (Hybrid Organic Acid Technology) recommended, typically OAT compatible. Color may vary; consult manual.
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Known Issues
Common Wear Items:
Struts and shocks, tie rod ends, sway bar links, wheel bearings, exhaust system components.
Engine Potential Issues:
Oil leaks from valve cover gaskets or oil pan seals, occasional head gasket concerns on higher mileage vehicles, PCV system issues.
Transmission Potential Issues:
Slightly rough shifting in automatic transmissions, occasional seal leaks.
Electrical Potential Issues:
Window motor failures, rear hatch lock actuator issues, occasional sensor failures (e.g., ABS speed sensors).
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
Sportage First Generation Debut:
The Sportage was first introduced in 1993 as a body-on-frame compact SUV.
Km Generation Platform:
The 2006-2008 models represent the second generation (KM), which adopted a unibody platform (shared with the Hyundai Tucson), leading to improved ride comfort and handling.
Production
Primary Production Location:
South Korea
🏆 Awards & Recognition
Recognitions
Safety Awards Received:
Recipient of good safety ratings from IIHS and NHTSA for its class and era, particularly models equipped with side airbags.
Ratings
Consumer Reports Reliability Trend:
Mixed to average reliability ratings for this generation, often highlighting specific areas of concern like suspension and electrical components.
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