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KIA SPORTAGE (KM) 2007 G 2.0 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: KM Year: 2007 Engine Designation: G 2.0 DOHC 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience:...
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KIA SPORTAGE (KM) 2007 G 2.0 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Model Code:
KM
Year:
2007
Engine Designation:
G 2.0 DOHC
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Individuals seeking a versatile, affordable, and capable SUV for daily commuting and light recreational use.
Competitive Analysis
Key Competitors 2007:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson, Subaru Forester.
Key Features
Powertrain Options:
The manual specifically covers the 2.0L DOHC gasoline engine, known for its balance of performance and efficiency.
Design Philosophy:
Rugged yet practical styling, offering higher ground clearance and available AWD for enhanced capability.
Manual Benefit
Diy Focus:
Specifically written for the do-it-yourself mechanic, simplifying complex procedures.
📋 Manual Details
Coverage Areas
Coverage Description:
Complete factory service and repair information for the 2007 Kia Sportage (KM) equipped with the 2.0L DOHC gasoline engine.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, though not explicitly stated)
📖 Manual Coverage
Systems Covered
Engine:
2.0L DOHC (G4GC/Beta II) - including diagnosis, maintenance, repair, and overhaul of all components.
Engine Management:
Fuel injection system, ignition system, emissions control, electronic control unit (ECU) diagnostics and troubleshooting.
Transmission:
Manual and Automatic Transmission (specifics depend on manual's completeness) - including diagnosis, maintenance, repair, and overhaul.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints.
Suspension:
Front and rear suspension systems (MacPherson struts, multi-link), shock absorbers, springs, bushings, alignment specifications.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), hydraulic systems, ABS (Anti-lock Braking System) components and diagnostics.
Steering:
Power steering system, steering column, steering rack, tie rods, hydraulic pump and fluid.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, wiring diagrams, fuse box locations, component testing.
HVAC:
Heating, Ventilation, and Air Conditioning system - including refrigerant handling, compressor, evaporator, condenser, and controls.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, chassis components, rust prevention.
Safety Systems:
Airbag system (SRS) components, diagnosis, and precautions.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation, symptom-based troubleshooting guides.
Engine Repair:
Cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, timing belt/chain service.
Transmission Repair:
Clutch replacement (manual), internal transmission component repair, valve body service (automatic).
Brake Service:
Brake pad and rotor replacement, caliper overhaul, brake line bleeding, ABS component replacement.
Electrical Diagnosis:
Component testing, wiring harness repair, sensor testing, ECU diagnostics.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, strut and shock replacement, power steering pump replacement.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complex component overhauls and diagnostics.
Diagnostic Procedures:
Detailed diagnostic trees and procedures for identifying and resolving mechanical and electrical issues.
Repair Specifications:
Torque specifications, clearance measurements, adjustment procedures for all major components.
Wiring Diagrams:
Detailed, often color-coded, wiring diagrams for various vehicle systems.
Special Tools:
Identification of any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (highly probable for ease of distribution and searchability)
Searchability:
Searchable text content is expected for efficient navigation.
Print Quality
Diagram Quality:
Top quality diagrams, as per product description.
Text Readability:
Easy-to-read text sections.
Binding Type
Binding:
N/A (for digital format)
Paper Type
Paper Quality:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Engine Code Family:
Kia Beta II (G4GC)
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
81.0 mm x 97.0 mm
Compression Ratio:
9.5:1
Valvetrain:
DOHC, 16 valves (4 valves per cylinder)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Engine Oil Type Specification:
API SM or higher, SAE 5W-20 or 5W-30 (refer to manual for exact recommendation based on climate)
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change
Cooling System Type:
Pressurized liquid cooling system
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (refer to manual for specific type/color).
Engine Mounts:
Hydraulic or solid rubber mounts for vibration isolation.
Performance
Horsepower Rating:
Approximately 139 HP @ 6000 RPM (varies slightly by market)
Torque Rating:
Approximately 133 lb-ft @ 4500 RPM (varies slightly by market)
Fuel System
Fuel Pump Type:
In-tank electric fuel pump
Fuel Filter Location:
Typically integrated with the fuel pump assembly in the fuel tank.
Idle Speed Specifications:
Refer to manual; typically around 700-800 RPM in Park/Neutral.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (M5SR1)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (H-4) with Overdrive
Features
Transfer Case AWD:
Electronic Active Transfer Case (on AWD models) with viscous coupling.
Transmission Fluid Manual:
GL-4 or GL-5 rated manual transmission fluid (refer to manual for specific viscosity and capacity).
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approximately 4,340 mm (170.9 in)
Width:
Approximately 1,795 mm (70.7 in)
Height:
Approximately 1,745 mm (68.7 in)
Wheelbase:
Approximately 2,630 mm (103.5 in)
Ground Clearance:
Approximately 195 mm (7.7 in)
Weights
Curb Weight:
Approximately 1,500 - 1,650 kg (3,300 - 3,630 lbs), varies by drivetrain and trim.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or manual.
Towing Capacity:
Refer to manual; typically around 1,000 kg (2,200 lbs) braked.
Cargo
Cargo Volume Seats Up:
Approximately 667 Liters (23.5 cu ft)
Cargo Volume Seats Down:
Approximately 1,885 Liters (66.6 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2007 Sportage)
NHTSA Front Impact Passenger:
4 Stars (for 2007 Sportage)
NHTSA Side Impact Front Driver:
5 Stars (for 2007 Sportage)
NHTSA Side Impact Front Passenger:
5 Stars (for 2007 Sportage)
NHTSA Side Impact Rear Driver:
5 Stars (for 2007 Sportage)
NHTSA Side Impact Rear Passenger:
5 Stars (for 2007 Sportage)
IIHS Roof Strength:
Good (for 2007 Sportage)
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional on some trims
Electronic Stability Control:
Optional on some trims
Passive Features
Airbags Standard:
Front dual-stage airbags, front side-impact airbags.
Airbags Optional:
Full-length side curtain airbags (often standard on higher trims).
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, often with MP3 playback. Higher trims may offer premium audio or an in-dash CD changer.
Display Screen:
Base models typically have a basic radio display; higher trims might include a small multi-function display. No large touchscreen infotainment systems were common for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Rear Parking Sensors:
Optional on some higher trims.
Connectivity
Auxiliary Input:
Auxiliary audio input jack often available for connecting external music players.
Bluetooth:
Rarely offered on this model year, primarily aftermarket additions.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for severe driving conditions.
Air Filter Replacement Interval:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Spark Plug Replacement Interval:
Approximately every 105,000 miles (168,000 km) for iridium-tipped plugs (confirm plug type in manual).
Coolant Flush Interval:
Initial flush at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) or 4 years.
Transmission Fluid Change Interval Automatic:
Inspect every 30,000 miles (48,000 km), replace as needed (often recommended around 60,000-100,000 miles, refer to manual).
Transmission Fluid Change Interval Manual:
Inspect every 60,000 miles (96,000 km), replace as needed (refer to manual).
Fluid Specifications
Power Steering Fluid:
Kia Genuine Power Steering Fluid or equivalent (refer to manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type).
Known Issues
Engine Oil Consumption:
Some owners have reported increased oil consumption over time, especially at higher mileage. Regular monitoring is advised.
Cv Joint Wear:
Front CV joints can wear over time, leading to clicking noises during turns. This is common for vehicles with AWD.
Suspension Component Wear:
Bushings, ball joints, and tie rod ends can wear, affecting steering and ride quality.
Water Pump Leaks:
The water pump may develop leaks as it ages, requiring replacement.
A C System Issues:
Potential for A/C system leaks or compressor issues, common across many vehicle makes.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is a South Korean automobile manufacturer. Known for offering value-oriented vehicles with improving quality and design.
Model Evolution
Sportage Generation 2:
The KM Sportage represents the second generation of the Sportage, launched in 2004. This generation moved to a monocoque (unibody) chassis, offering a more car-like driving experience compared to its body-on-frame predecessor.
Design Influence:
Designed with input from Kia's European design studio, it adopted a more modern and less rugged appearance than the first generation.
Production
Production Period:
2004-2010 (for the KM generation).
Manufacturing Locations:
Primarily manufactured in South Korea (Gwangmyeong) and also assembled in other locations depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards 2007:
Received good ratings from NHTSA and IIHS for its segment at the time of release. Specific award titles may vary.
Value Proposition:
Often recognized for its affordability and comprehensive feature set for the price point.
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