🏷️ Basic Information

Make:

Kia

Model:

Sportage

Model Code:

KM

Year:

2006

Engine Variant:

2.7L DOHC V6

👋 Introduction

Market Position:

The Kia Sportage (KM) is a compact SUV that competed in a highly contested segment, often positioned as a value-oriented and practical option.

Competitive Analysis:

Key competitors for the 2006 Sportage included models like the Honda CR-V, Toyota RAV4, Ford Escape, and Hyundai Tucson. It offered a balance of utility, affordability, and often a more rugged aesthetic compared to some competitors.

Key Features:

The 2.7L V6 engine provided respectable power for its class. Available in both front-wheel drive (FWD) and all-wheel drive (AWD) configurations, it offered versatility. The KM generation was known for its sturdy body-on-frame construction (though this generation moved towards unibody for most markets, it retained some SUV ruggedness), making it capable for light off-roading and towing.

Target Audience:

DIY enthusiasts, independent repair shops, and Kia owners seeking to perform maintenance and repairs themselves.

📋 Manual Details

Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Chassis, Emissions Control, Troubleshooting, Specifications

Page Count:

Estimated 1500+ pages (typical for a full factory service manual)

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (PDF)

Source:

Factory Original Equipment Manufacturer (OEM) Documentation

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Automatic Transmission (AT), Manual Transmission (MT), Transfer Case, Driveshaft, Axles, Differential, Suspension System (Front & Rear), Steering System, Power Steering, Brake System (ABS, Rear Drum/Disc), Parking Brake, Wheel & Tire, Body Electrical System, Lighting, Gauges & Instruments, HVAC (Air Conditioning, Heating), SRS (Airbag) System, Security System, Body & Chassis Components, Door Locks, Power Windows, Wiper & Washer System, Emission Control System

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Disassembly & Assembly, Overhaul Procedures, Diagnostic Troubleshooting (DTCs), Repair Procedures, Component Testing, Adjustments, Calibration, Wiring Diagrams, Component Specifications, Torque Specifications, Fluid Specifications, Filter Part Numbers, Special Tools

Technical Depth:

Comprehensive; covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and body panel repairs. Designed for professional technicians and advanced DIYers.

Diagnostic Codes:

Includes a comprehensive list of diagnostic trouble codes (DTCs) with descriptions and troubleshooting flowcharts.

Electrical Diagrams:

Detailed wiring diagrams for all major electrical systems, including power distribution, lighting, ignition, engine control, chassis control, and comfort systems.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, ensuring clarity of diagrams and text for printing.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Completeness:

Complete factory service and repair manual, covering all aspects of vehicle maintenance, diagnosis, and repair for the specified model and engine.

Searchability:

Searchable PDF format allows for quick access to specific topics, procedures, and specifications using keywords.

⚙️ Engine Specifications

Primary Engine:

G6BA 2.7L (2656cc) V6 DOHC (Lambda engine family predecessor)

Horsepower Estimate:

Approximately 173-181 hp @ 6000 rpm (varies slightly by market/tuning)

Torque Estimate:

Approximately 245-250 Nm (181-184 lb-ft) @ 4000 rpm

Fuel System:

Electronic Multi-Point Fuel Injection (MPI)

Engine Codes:

G6BA

Bore Stroke:

86.7 mm x 75.0 mm

Compression Ratio:

9.8:1

Timing System:

Belt-driven DOHC with 4 valves per cylinder

Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change

Recommended Oil Grade:

API SN/SP or ILSAC GF-5/GF-6, SAE 5W-30 (Check manual for exact specification)

Cooling System Type:

Pressurized, liquid-cooled system with thermostatically controlled fan.

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission (MT)

Optional Transmission:

4-speed Automatic Transmission (AT) with Lock-up Torque Converter

Transmission Features:

AWD system typically features a viscous coupling center differential for part-time or full-time operation depending on the specific configuration. Gear ratios will be detailed in the manual.

Automatic Transmission Fluid Spec:

SPII (or equivalent for Kia Sportage KM)

Manual Transmission Fluid Spec:

GL-4 or GL-5 gear oil (Check manual for specific viscosity)

Drivetrain Options:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with electronically controlled transfer case and viscous coupling.

📐 Dimensions

Wheelbase:

Approx. 2630 mm (103.5 inches)

Length:

Approx. 4350 mm (171.3 inches)

Width:

Approx. 1820 mm (71.7 inches)

Height:

Approx. 1730 mm (68.1 inches)

Front Overhang:

Approx. 825 mm (32.5 inches)

Rear Overhang:

Approx. 895 mm (35.2 inches)

Curb Weight:

Approx. 1600-1750 kg (3527-3858 lbs) depending on configuration

Gross Vehicle Weight Rating:

Approx. 2100-2200 kg (4630-4850 lbs)

Towing Capacity:

Varies by market and configuration; typically around 1500-2000 kg (3300-4400 lbs) when properly equipped. Always consult local regulations and vehicle specifics.

Cargo Volume:

Approx. 660-720 Liters (23-25 cu ft) behind rear seats, expandable with seats folded.

🛡️ Safety Features

NHTSA Front Crash Test Rating:

4-star (for driver and passenger, typical for this era - *verify specific test results for the year*)

IIHS Frontal Offset Rating:

Good or Acceptable (depending on specific test year and configuration - *verify specific test results*)

Active Features:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS) (optional on some trims)

All Wheel Drive System:

Intelligent All-Wheel Drive (IAWD) system with driver-selectable 2WD/4WD modes or full-time automatic operation.

Passive Features:

Dual front airbags, Side-impact airbags (optional), Pretensioner seatbelts, Crumple zones, Side-impact door beams

💡 Technology Features

Infotainment Features:

Basic AM/FM/CD player with optional premium audio system. Limited digital integration compared to modern vehicles.

Driver Assistance:

Limited; primarily focused on safety features like ABS and airbags. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist were standard or commonly available.

Connectivity:

Typically included power windows, power door locks, and power mirrors. Optional features might include cruise control and remote keyless entry.

Instrumentation:

Analog gauges for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various system checks.

🔧 Maintenance

Engine Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for severe driving conditions).

Air Cleaner Element:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plugs:

Replace every 105,000 miles (168,000 km) (Iridium type recommended).

Timing Belt Replacement:

Replace every 90,000 miles (144,000 km) or 7 years, whichever comes first (critical for V6 engine).

Coolant Type:

Ethylene Glycol based coolant (e.g., Kia Super Long Life Coolant or equivalent meeting OAT standards)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Hydraulic power steering fluid (check manual for specific Kia specification)

Known Issues:

Oil leaks (valve cover gaskets, oil pan gasket), CV joint wear, catalytic converter issues, ABS sensor failures, cooling system leaks (radiator, hoses), transmission control module issues (for AT), minor electrical gremlins, timing belt failure if not replaced on schedule (catastrophic engine damage).

Common Repairs:

CV axle replacement, brake pad and rotor replacement, front suspension component replacement (ball joints, tie rods), exhaust system repairs, radiator replacement, power steering pump replacement.

Recommended Tire Pressure:

Typically around 30-32 PSI (Front and Rear) – consult doorjamb sticker for exact specification.

Automatic Transmission Fluid Capacity:

Approx. 7.1 Liters (7.5 US Quarts) for a complete drain and fill.

Manual Transmission Fluid Capacity:

Approx. 2.2 Liters (2.3 US Quarts).

📚 Vehicle History

Brand Heritage:

Kia, a South Korean automotive manufacturer, has a history dating back to 1944. It has grown from a bicycle and motorcycle manufacturer to a global automotive player, known for offering affordable and increasingly well-equipped vehicles.

Model Evolution:

The Sportage (KM) represents the second generation of Kia's compact SUV. It marked a significant evolution from the first generation, adopting a more modern unibody construction (compared to the first generation's body-on-frame) for improved ride comfort and handling. The styling became more contemporary and SUV-like.

Production Years Km Generation:

2004-2010

Manufacturing Locations:

South Korea (Hwasung), Malaysia, Russia, etc.

Platform:

Based on Kia's proprietary platform, shared some mechanical elements with other Hyundai-Kia models of the era.

🏆 Awards & Recognition

Recognitions:

While the Sportage (KM) didn't win major prestigious awards, it was generally well-received for its value proposition and practicality in the compact SUV segment, often praised for its robust build for the price.