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KIA SPORTAGE (SL) 2012 G 2.4 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: SL Year: 2012 Engine Type: G 2.4 DOHC 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Competitors 2012:...
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KIA SPORTAGE (SL) 2012 G 2.4 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Model Code:
SL
Year:
2012
Engine Type:
G 2.4 DOHC
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Key Competitors 2012:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson
Competitive Analysis
Sportage Advantage 2012:
Stylish design, competitive pricing, good feature set, often praised for ride quality and handling.
Key Features
Design Language:
Peter Schreyer's 'Tiger Nose' grille, bold styling for its segment.
Powertrain Options General:
Typically offered with 4-cylinder engines, including the 2.4L GDI or MPI, with FWD or AWD options.
Target Audience:
Young families, individuals seeking a practical and stylish SUV with good value.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for KIA Sportage (SL) 2012 G 2.4 DOHC
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for full factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable text with embedded diagrams)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emission control systems (EVAP, secondary air injection), engine management (ECM/ECU)
Transmission Manual:
Manual transmission (if applicable, e.g., G4FC, G4FA), clutch, gearbox components, operation, repair
Transmission Automatic:
Automatic transmission (e.g., 6-speed FWD/AWD), torque converter, valve body, transmission control module (TCM), fluid cooler, repair, overhaul
Drivetrain:
Front axle, rear axle, differential, driveshafts, CV joints, transfer case (for AWD models)
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Power steering system (electric or hydraulic), steering column, rack and pinion, tie rods, steering angle sensor
Brakes:
Front and rear disc brakes, ABS system, EBD, brake calipers, rotors, pads, brake lines, master cylinder, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, multiplex communication systems
Body Electrical:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim, rust prevention
Body Interior:
Seats, dashboard, center console, door panels, headliner, carpet, airbags, seat belts, interior trim
HVAC:
Heating, ventilation, and air conditioning system (HVAC), compressor, condenser, evaporator, refrigerant, blower motor, climate control module
Safety Systems:
Airbags, seat belt pretensioners, SRS module, impact sensors, occupant classification system
Driver Assistance:
Cruise control, potentially early forms of advanced driver assistance systems (ADAS) depending on trim
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system troubleshooting, component testing
Repair Procedures:
Component removal and installation, engine rebuild steps, transmission overhaul, brake system repairs, suspension component replacement
Diagnostics:
OBD-II system diagnostics, scan tool usage, sensor data interpretation, actuator testing
Electrical Diagnostics:
Wiring diagram interpretation, circuit testing, continuity tests, voltage drop tests, power and ground checks
Wheel Alignment:
Camber, caster, toe specifications and adjustment procedures
Climate Control Repair:
HVAC system diagnostics, refrigerant charging, component replacement (compressor, drier, expansion valve)
Body Repair:
Panel alignment, dent removal, welding procedures (if applicable), trim piece installation
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to full component overhaul and advanced diagnostics.
Diagnostic Tools Required:
Basic hand tools, torque wrenches, multimeter, OBD-II scan tool, specialized tools (e.g., spring compressors, tie rod pullers)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Image Quality:
High-resolution diagrams and illustrations
Print Quality
Print Readability:
Designed for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G 2.4 DOHC
Engine Displacement:
2.4 Liters (2359 cc)
Engine Configuration:
Inline 4-cylinder
Valve Train:
DOHC (Dual Overhead Camshafts), 16 Valves
Fuel Delivery:
MPI (Multi-Point Injection) or GDI (Gasoline Direct Injection) depending on specific market/variant. Manual specifies 'G 2.4 DOHC', likely referring to the MPI Theta II engine for this year.
Performance
Horsepower Approx:
175-182 hp @ 6000 rpm (depending on specific tuning and market)
Torque Approx:
169-172 lb-ft @ 4000 rpm (depending on specific tuning and market)
Fuel System
Recommended Fuel:
87 Octane (Regular Unleaded Gasoline)
Emission Controls:
Catalytic converter, On-Board Diagnostics II (OBD-II), EVAP system
🔧 Transmission
Standard
Transmission Type Standard:
6-Speed Automatic Transmission (often referred to as 6AT)
Optional
Transmission Type Optional:
6-Speed Manual Transmission (less common in North America for this engine, but possible in other markets)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available
Automatic Transmission Fluid Type:
SP-III or equivalent (refer to manual for exact specification, e.g., Kia Genuine ATF SP-III)
📐 Dimensions
Exterior
Length Approx:
4440 mm (174.8 inches)
Width Approx:
1800 mm (70.9 inches)
Height Approx:
1645 mm (64.8 inches) (without roof rails)
Wheelbase Approx:
2640 mm (103.9 inches)
Weights
Curb Weight Approx Fw:
1500-1600 kg (3300-3530 lbs) (FWD, 2.4L)
Curb Weight Approx AWD:
1570-1670 kg (3460-3680 lbs) (AWD, 2.4L)
Cargo
Cargo Volume Behind Rear Seats:
Approximately 340 liters (12.0 cubic feet)
Cargo Volume With Rear Seats Folded:
Approximately 1353 liters (47.8 cubic feet)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2012:
Typically 4 out of 5 stars (varies slightly by specific test and configuration)
Active Features
Brake Assist System:
Standard
Electronic Stability Control:
Standard (ESC)
Traction Control System:
Standard (TCS)
Anti Lock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbag Count Standard:
6 (front, front side, curtain)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System Availability:
Available with AM/FM/CD/MP3 audio system, often with SiriusXM Satellite Radio, Bluetooth connectivity, and USB/Aux inputs.
Display Options:
Center console-mounted display, typically non-touchscreen for base models, optional touchscreen navigation on higher trims.
Driver Assistance
Rearview Camera:
Optional on some trims, standard on higher-spec models or later production runs.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth Handsfree:
Available for phone calls and audio streaming.
Usb Ports:
Available for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement Typical:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement Typical:
Every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement Typical:
Every 90,000-100,000 miles (145,000-160,000 km) for iridium plugs.
Coolant Flush Interval Typical:
Every 30,000-60,000 miles (48,000-96,000 km) or 5 years.
Transmission Fluid Change Typical:
Every 60,000 miles (96,000 km) for automatic transmission, or as per manual for AWD fluid.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN or ILSAC GF-5 certified synthetic blend or full synthetic.
Engine Oil Capacity:
Approximately 4.4 US quarts (4.2 liters) with filter change.
Coolant Type:
HACC-II (Hyundai/Kia Advanced Coolant Concentrate), ethylene glycol based, long-life type (typically a pink or red color).
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3.
Known Issues
Engine Issues Potential:
Some reports of engine oil consumption, potential for carbon buildup in direct-injection variants (though G 2.4 MPI is less prone), catalytic converter issues.
Transmission Issues Potential:
Occasional reports of rough shifting or hesitations in the automatic transmission. Regular fluid changes are crucial.
Suspension Issues Potential:
Worn suspension components (bushings, ball joints, struts) over time, leading to noise or handling issues.
Electrical Issues Potential:
Minor electrical gremlins, such as power window regulators, interior light issues, or sensor faults, are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation is a South Korean automotive manufacturer, founded in 1944. Known for its rapid growth and diverse product lineup, often focusing on value and distinctive design.
Model Evolution
Sportage Generations:
The SL generation (2010-2015) marked a significant design shift, moving towards a more European-inspired, sportier aesthetic compared to its predecessors.
Production
Sportage Sl Production Years:
2010-2015
Sportage Sl Assembly Locations:
Primary assembly in South Korea (Gwangmyeong), with potential assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards Typical:
Often achieved Good or Acceptable ratings from IIHS in crash tests for its period.
Value Recognition:
The Sportage often received praise for its strong value proposition and long warranty, contributing to its sales success.
Certifications
Emissions Certification:
Meets EPA and CARB emission standards applicable for the model year.
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