The Komatsu FD/FG-17 Series Forklift Truck represents a robust and reliable solution for material handling needs, built with the durability and performance synonymous with the Komatsu brand. These forklifts, designed for a wide range of industrial applications, offer dependable operation and operator comfort. Models within this series, such as the FG10-17, FG14-17, FG15-17, FG18-17, FG15H-17, FG18H-17, FD15-17, and FD18-17, are powered by efficient engines like the H15, H2011, or 4D92E, depending on the specific variant and fuel type (Propane, Gasoline, or Diesel). With lift capacities ranging from approximately 3,000 to 4,000 lbs, these machines are engineered for consistent performance and longevity in demanding work environments.
This comprehensive service repair workshop manual provides essential information for the maintenance, repair, and troubleshooting of your Komatsu FD/FG-17 Series Forklift Truck, covering serial numbers 630001 and up. It details all major systems, including the powertrain, chassis, and electrical components, offering step-by-step instructions, detailed diagrams, and diagnostic procedures. The manual is designed to assist owners, mechanics, and technicians in performing scheduled maintenance, complex repairs, and system adjustments, ensuring optimal performance and extending the operational life of the forklift. Its detailed content, presented in English, is structured for clarity and ease of use, enabling efficient problem-solving and upkeep.
Model:
FD/FG-17 Series Forklift Truck
Product Name:
Komatsu FD-FG-17-Serie Forklift Truck Service Repair Workshop Manual (FG10-17 FG14-17 FG15-17 FG18-17 FG15H-17 FG18H-17 FD15-17 FD18-17)-(630001 and up) PDF Download
Engine Code Fg10 14 15 18 17:
H15
Engine Code Fg15H 18H 17:
H2011
Engine Code Fd15 18 17:
4D92E
Serial Number Applicability:
630001 and up
Target User:
Ideal for Komatsu forklift owners, maintenance technicians, and repair shops seeking in-depth service information.
Value Proposition:
Provides factory-level detail at a fraction of the cost of authorized dealer service, empowering users with accurate repair knowledge.
Diagram Quality:
Features top-quality diagrams, exploded views, and illustrations for clear procedural guidance.
Instruction Style:
Step-by-step instructions with detailed substeps, notes, cautions, and warnings.
Primary Coverage:
Complete factory service, repair, and workshop information
Estimated Page Count:
Not specified, but implied to be comprehensive
Type:
Service Repair Workshop Manual
File Format:
PDF Download
Powertrain:
Engine, Transmission
Chassis:
Brakes, Steering, Suspension, Hydraulic System, Mast Assembly
Electrical:
Wiring Diagrams, Electrical Components, Controls
Bodywork:
Chassis, Operator Compartment, External Panels
Maintenance:
Scheduled maintenance, fluid checks and changes, lubrication
Repair:
Component removal, installation, disassembly, and assembly for all major systems
Troubleshooting:
Diagnostic procedures, common fault identification, and repair solutions
Testing And Adjusting:
Calibration of systems, performance testing, adjustments for optimal operation
Depth:
Comprehensive, covering complete disassembly and reassembly, suitable for experienced mechanics and knowledgeable DIY users.
Print Capabilities:
Printable pages, allowing users to print specific sections or the entire manual.
Binding:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Text Search:
Searchable PDF text for quick information retrieval.
Primary Engine Fg10 14 15 18 17
Primary Engine Fg15H 18H 17
Primary Engine Fd15 18 17
Fuel Type Fg Series:
Propane (LPG) or Gasoline
Fuel Type Fd Series:
Diesel
Induction Fg Series:
Typically Carbureted (Gasoline) or Vaporizer System (LPG)
Induction Fd Series:
Naturally Aspirated Diesel Injection
Transmission Type:
Hydrostatic Transmission (HST) or Torque Converter Automatic
Optional Features:
Variable speed control, inching pedal functionality
Fluid Specifications:
Refer to manual for specific transmission fluid type and capacity (e.g., ATF Dexron III or equivalent, depending on model variant).
Lift Capacity Range:
Approximately 3,000 lbs to 4,000 lbs (1.5 to 1.8 metric tons) across the series.
Operating Weight:
Varies by model and configuration, typically between 5,500 lbs to 7,000 lbs (2,500 kg to 3,200 kg).
Compliance Standards:
Adheres to relevant industrial safety standards for forklift operation and design.
Operator Protection:
Operator restraint systems (seatbelt), overhead guard, load backrest.
Visibility:
Designed for good all-around visibility to the load and surroundings.
Operator Interface:
Basic operator controls for lift, tilt, and travel functions, typically with a digital hour meter and basic warning lights.
Performance Enhancements:
Features like dual-pedal inching control for precise load handling and maneuverability.
Diagnostic Ports:
May include diagnostic ports for engine or transmission control units, accessible via specialized tools.
Engine Oil Change:
Typically every 250-500 operating hours, or annually, whichever comes first (refer to manual for exact interval based on operating conditions).
Hydraulic Oil Change:
Typically every 1000-2000 operating hours, or annually.
Filter Replacements:
Engine oil filter, hydraulic filter, fuel filter (for diesel), air filter to be replaced at specified intervals or as needed based on condition.
Engine Oil Fg Gas Lpg:
SAE 10W-30 or 15W-40 API CD/CF or SF/CD (check manual for specific recommendation).
Engine Oil Fd Diesel:
API CF-4 or CG-4, SAE 15W-40 diesel engine oil.
Hydraulic Oil:
ISO VG 32 or ISO VG 46 anti-wear hydraulic fluid.
Transmission Fluid:
Dexron III/Mercon ATF or equivalent, or specified gear oil for manual transmissions if applicable.
Common Wear Items:
Mast rollers, lift chains, hydraulic hoses, seals, brake pads/linings, and engine tune-up components are typical wear items.
Troubleshooting Areas:
Loss of hydraulic power, engine sputtering or misfires, transmission engagement issues, brake fade.
Manufacturer Focus:
Komatsu is a globally recognized manufacturer of construction and industrial equipment, known for durability and reliability.
Series Development:
The FG/FD-17 series represents a generation of Komatsu forklifts focused on efficiency, operator comfort, and robust performance for various material handling applications.
Production Period:
Specific production years not provided, but models covered are typically from the late 1990s through the 2000s, based on serial number ranges and engine types.
Industry Standing:
Komatsu forklifts are generally well-regarded for their robust construction and operational longevity in demanding industrial environments.