Positioning:
The KTM 1190 Adventure R is positioned as a premium, high-performance adventure motorcycle, designed for off-road capability alongside on-road touring.
Competitors:
Competes with other large-displacement adventure bikes such as the BMW R1200GS/GSA, Yamaha Super Ténéré, and Ducati Multistrada.
Engine Architecture:
V-twin engine known for its powerful torque and aggressive power delivery.
Suspension Travel:
The 'R' model is distinguished by longer travel, higher ground clearance, and spoke wheels for enhanced off-road prowess.
Electronics Suite:
Features advanced electronics like ride modes, traction control (MTC), and ABS, which are crucial for proper maintenance and diagnosis.
Cost Savings:
Enables owners to perform DIY maintenance and repairs, saving significant shop labor costs ($50-$60/hour).
Owner Empowerment:
Empowers owners to understand their vehicle, make informed repair decisions, and communicate effectively with mechanics.
Knowledge Transfer:
Provides factory-trained technician knowledge, ensuring correct repair procedures are followed.
Engine:
Covered extensively, including diagnosis, disassembly, assembly, and tuning.
Transmission:
Complete coverage of clutch, gearbox, and final drive.
Chassis And Frame:
Detailed sections on frame, wheels, tires, suspension, steering, and brakes.
Electrical System:
Comprehensive coverage including wiring diagrams, diagnostics, and component testing.
Fuel System:
Includes fuel injection system, fuel pump, injectors, and related components.
Cooling System:
Detailed information on radiators, coolant flow, and thermostat operation.
Lubrication System:
Engine oil system, oil pump, filter, and lubrication points.
Body And Plastics:
Procedures for removal and installation of body panels and fairings.
Maintenance:
Routine maintenance, scheduled service intervals, and common wear items.
Troubleshooting:
Advanced diagnostic procedures and solutions for common faults.
Estimated Pages:
Hundreds of pages (specific number not provided but implied to be extensive).
Type:
Factory Service Repair Manual
Authenticity:
Genuine Factory Manuals (not 3rd party).
Accessibility:
Viewable and printable on PC (Windows/Mac) and can be burned to CD-ROM.
Engine Management:
Covers understanding and analysis of engine management systems.
Ignition System:
Likely covered within the electrical system section, including spark plugs and ignition coils.
Exhaust System:
Likely covered under engine sections, including emissions components.
Wheel And Tire Maintenance:
Includes procedures for wheel removal, tire mounting/balancing, and related checks.
Suspension Tuning:
Details on adjusting and servicing front and rear suspension components.
Brake System Overhaul:
Includes disc brake service, caliper overhaul, and bleeding procedures.
Steering Headset Service:
Procedures for inspecting and servicing steering bearings.
Charging System:
Covers alternator, regulator/rectifier, and battery charging diagnostics.
Lighting System:
Headlights, taillights, turn signals, and dashboard illumination.
Instrumentation And Controls:
Dashboard displays, switches, and control mechanisms.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad checks.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing engine faults, electrical issues, and mechanical problems.
Engine Rebuild:
Complete disassembly and reassembly instructions for the engine, including torque specifications.
Electrical System Repair:
Includes tracing wiring diagrams, testing components, and repairing circuits.
Suspension Adjustment And Service:
Guides for setting sag, servicing fork seals, and rear shock maintenance.
Brake System Bleeding:
Detailed instructions for flushing and bleeding hydraulic brake systems.
Wheel Bearing Replacement:
Instructions for removing and replacing wheel bearings.
Fuel Injector Cleaning And Testing:
Procedures for maintaining optimal fuel system performance.
Clutch Service:
Includes clutch plate replacement and adjustment procedures.
Engine And Transmission Removal Installation:
Comprehensive steps for removing and reinstalling major mechanical components.
Depth:
Complete Factory Repair Manual, covering everything from basic maintenance to complex overhauls.
Diagnostics Capability:
Advanced troubleshooting guides, including 'secret techniques' used by professionals.
Illustrations:
Includes detailed illustrations, drawings, and photos for every procedure.
Diagrams:
Features comprehensive wiring diagrams and system schematics.
Specification Detail:
Includes all necessary specifications for repair and maintenance.
Instruction Format:
Numbered step-by-step instructions, with notes, cautions, and warnings.
Engine Type:
Liquid-cooled, four-stroke, 75° V-twin
Displacement:
1195 cc (73.0 cu in)
Bore X Stroke:
103 mm x 71.0 mm
Valve Train:
DOHC, 8 valves
Horsepower Peak:
160 hp (118 kW) @ 9,000 rpm (Approximate)
Torque Peak:
101 lb-ft (137 Nm) @ 6,750 rpm (Approximate)
Fuel Delivery:
Electronic fuel injection with dual throttle bodies (Ride-by-Wire).
Fuel Type:
Unleaded gasoline, minimum octane rating 95 (RON+MON)/4
Fuel Tank Capacity:
30 liters (7.9 US gal)
Oil Type:
Refer to manual for specific API SG or higher, JASO MA certified synthetic motorcycle oil (e.g., Motorex Power Synt M 4T 10W-50).
Oil Capacity:
Approx. 3.8 liters (4.0 US qt) with filter change.
ABS:
Bosch ABS, Motorcycle Traction Control (MTC), Rider Modes (Street, Sport, Offroad, Rain).
Traction Control:
Multi-level traction control managed by MTC.
Lighting:
LED Daytime Running Lights (DRL), halogen headlights.
Frame Construction:
Chromium-molybdenum steel trellis frame, excellent rigidity and impact absorption.
Dashboard Display:
Multi-function LCD display providing speed, RPM, gear position, fuel level, engine temperature, mode selection, and more.
Ride Modes:
Adjustable power modes (Street, Sport, Rain, Offroad) that alter throttle response and MTC intervention.
ABS Modes:
ABS can be switched off or set to 'offroad' mode.
Optional Features:
While not extensively documented in the provided info, later models offered smartphone integration via KTM MY RIDE, potentially retrofittable.
Oil And Filter Change:
Every 10,000 km or 12 months (whichever comes first), but consult manual for precise details.
Valve Clearance Check:
Typically at higher mileage intervals, e.g., 20,000 km or 40,000 km, refer to manual.
Spark Plug Replacement:
Consult manual, typically around 20,000 km.
Chain Lubrication And Adjustment:
Regularly, as per owner's manual recommendations (e.g., every 1,000 km and after washing/rain).
Engine Oil:
See engine_specs for oil type and viscosity.
Coolant:
Ethylene glycol based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Clutch Fluid:
Mineral oil (e.g., Magura Blood) for hydraulic clutch systems (confirm specific type for this model).
Common Wear Items:
Clutch slave cylinder seals, fuel pump O-rings, front fork seals, wheel bearings, ignition coils.
Electrical Gremlins:
Potential for intermittent electrical faults due to vibration; good electrical connections are key. Refer to manual's troubleshooting section.
Fuel System Maintenance:
Regular fuel filter checks and potential injector cleaning for optimal performance.
