🏷️ Basic Information

Make:

KTM

Model:

1190 Adventure R

Year:

2015

Vin Decoder Primary Digit:

9 (KTM is typically recognized by this)

👋 Introduction

Segment:

Large-displacement adventure touring motorcycle, designed for both on-road comfort and off-road capability.

Target Audience:

Adventure riders, long-distance tourers, and off-road enthusiasts seeking a capable and rugged machine.

Key Competitors:

BMW R1200GS/GSA, Yamaha XT1200Z Super Tenere, Honda Africa Twin (later models), Ducati Multistrada.

Distinctive Features:

Powerful V-twin engine, long-travel WP suspension, advanced electronics suite (Traction Control, ABS), robust chassis, rider-friendly ergonomics, off-road oriented 'R' model enhancements (spoked wheels, higher ground clearance).

Manual Value Proposition:

Essential resource for maintaining and repairing the 2015 KTM 1190 Adventure R, enabling owners to perform routine maintenance and complex repairs, thus saving time and money.

📋 Manual Details

General Coverage:

Comprehensive service and repair for the 2015 KTM 1190 Adventure R.

Estimated Pages:

800+

Type:

Factory Service Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

Complete teardown, assembly, diagnosis, troubleshooting, performance tuning, internal components, cylinder head, crankshaft, pistons, valves, camshafts, lubrication system, cooling system.

Fuel System:

Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, lines, filters, emissions control.

Transmission:

Clutch operation, gearbox internals, shifting mechanism, lubrication, troubleshooting.

Electrical System:

Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), ignition system, lighting, instrumentation, switches, relays, fuses, battery, ECU diagnostics.

Chassis:

Frame inspection, subframe, steering head bearings, wheel bearings, swingarm, linkage systems.

Suspension:

Front forks (WP Suspension) disassembly, assembly, oil change, seal replacement, damping adjustments, rear shock absorber (WP Suspension) service, linkage lubrication.

Brakes:

Front and rear brake systems, caliper service, master cylinder, brake lines, bleeding procedures, pad replacement, rotor inspection, ABS system components and diagnostics.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan operation, coolant replacement and bleeding.

Exhaust System:

Exhaust pipe inspection, muffler, catalytic converter (if applicable), oxygen sensors.

Wheels And Tires:

Wheel bearing replacement, tire mounting and balancing, spoke tensioning (if applicable).

Bodywork:

Fairing removal and installation, body panel repair, seat, luggage system components.

Maintenance:

Scheduled maintenance intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake fluid flush, coolant flush, valve clearance checks and adjustments, steering head bearing adjustment.

Repair:

Complete engine rebuild, transmission overhaul, fork seal replacement, shock absorber service, brake caliper rebuild, ABS unit diagnostics and replacement, electrical component troubleshooting and replacement, bodywork repair.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system diagnosis, engine performance problems.

Adjustments:

Throttle cable adjustment, clutch lever adjustment, suspension adjustments (pre-load, compression, rebound), idle speed adjustment.

Installation:

Accessory installation guidelines, engine component reassembly, wheel and tire installation.

Depth:

In-depth technical information suitable for professional technicians and experienced DIY mechanics. Covers detailed diagrams, torque specifications, special tool requirements, and advanced diagnostic procedures.

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Fully searchable text content for quick information retrieval.

Printability:

Optimized for printing, allowing users to create physical copies of specific sections or the entire manual.

Binding Recommendation:

For printed versions, comb or spiral binding is recommended for lay-flat usability.

Recommended Paper:

Heavyweight, durable paper stock for workshop environments.

⚙️ Engine Specifications

Engine Type:

V-twin, four-stroke, DOHC, 8 valves per cylinder

Displacement:

1195 cc (73.0 cu in)

Bore X Stroke:

105 mm x 69 mm (4.13 x 2.72 in)

Compression Ratio:

13.0:1

Horsepower Claimed:

148 hp (110.3 kW) @ 8,500 rpm

Torque Claimed:

92.2 lb-ft (125 Nm) @ 6,750 rpm

Fuel Delivery:

Electronic fuel injection (throttle bodies Ø 52 mm), rider modes (Street, Rain, Sport, Offroad)

Fuel Type:

Unleaded gasoline, minimum octane rating 95 RON

Oil Type Engine:

SAE 10W-50, API SN, JASO MA/MA2

Oil Capacity With Filter:

Approx. 3.4 liters (3.6 US qt)

Coolant Type:

Ethylene glycol based coolant, 50% mixture with distilled water (e.g., Motorex Coolant M3.0)

Ignition System:

Digital electronic ignition with adjustable ignition timing.

Spark Plug Type:

NGK CR9E

Spark Plug Gap:

0.7 - 0.8 mm

🔧 Transmission

Gearbox Type:

6-speed, claw-shifted

Clutch Type:

Pankl, wet multi-disc clutch (hydraulically operated)

Slipper Clutch:

Yes (helps prevent rear wheel hop during aggressive downshifts)

Transmission Oil Type:

SAE 75W/90, API GL-4/GL-5 (refer to manual for specific KTM recommendation)

📐 Dimensions

Length:

2255 mm (88.78 in)

Width Handlebar:

915 mm (36.02 in)

Height Seat Max:

1445 mm (56.89 in)

Seat Height:

890 mm (35.04 in)

Ground Clearance:

263 mm (10.35 in)

Dry Weight:

205 kg (452 lbs)

Curb Weight Estimated:

230 kg (507 lbs) (with fluids)

Gross Vehicle Weight Rating:

440 kg (970 lbs)

Fuel Tank Capacity:

30 liters (7.9 US gal)

Front Suspension Travel:

220 mm (8.66 in)

Rear Suspension Travel:

220 mm (8.66 in)

Front Wheel Size:

21 x 1.85 inches (spoked)

Rear Wheel Size:

18 x 4.00 inches (spoked)

Front Tire Size:

90/90-21

Rear Tire Size:

150/70-18

Wheel Bolt Pattern:

N/A (Hub centric, spoke wheels)

🛡️ Safety Features

Safety Features:

Integrated ABS (Anti-lock Braking System), Motorcycle Traction Control (MTC).

ABS:

Bosch 9M ABS, switchable (Street/Offroad modes).

Traction Control:

MTC, switchable (Street/Rain/Sport/Offroad modes).

Lighting:

Halogen headlights, LED taillight, LED turn signals.

Ergonomics:

Adjustable handlebars and levers for improved rider comfort and control.

💡 Technology Features

Instrument Cluster:

Multi-function LCD display with analogue tachometer, including gear indicator, fuel level, clock, trip meters, ambient temperature, rider mode display.

Rider Modes:

Multiple selectable rider modes (Street, Rain, Sport, Offroad) adjust throttle response, MTC intervention, and ABS settings.

Cruise Control:

Optional cruise control system, controlled via handlebar switches.

Diagnostic Port:

OBD-II style diagnostic connector for ECU access and fault code reading.

🔧 Maintenance

First Service Mileage:

1,000 km (600 miles) - Oil and filter change, chain check, general inspection.

Major Service Mileage:

15,000 km (9,300 miles) - Valve clearance check/adjustment, spark plug replacement, fluid changes, filter replacements.

Oil Filter Replacement Interval:

Every 15,000 km (9,300 miles) or annually.

Air Filter Service Interval:

Check every 7,500 km (4,700 miles), clean/replace as needed, especially in dusty conditions.

Brake Fluid:

DOT 4, ISO 4925

Clutch Fluid:

DOT 4, ISO 4925

Common Wear Items:

Clutch plates (especially with aggressive use), wheel bearings, steering head bearings, fuel pump wiring harness connector.

Electrical Gremlins:

Some early models experienced minor electrical connection issues, which are typically addressed by checking and securing connectors.

Suspension Seals:

Fork seal leaks can occur, especially with hard off-road use, requiring timely replacement.

Chain Care:

Regular cleaning, lubrication, and tension adjustment are crucial for drivetrain longevity.

📚 Vehicle History

Manufacturer:

KTM (Austrian)

Reputation:

Known for off-road prowess, performance-oriented motorcycles, and 'Ready to Race' philosophy.

Lineage:

Successor to the 990 Adventure, building upon its off-road capabilities and technological advancements.

Generation:

First generation of the 1190 Adventure series, introduced in 2013.

Production Years:

2013-2016 (for the 1190 Adventure series)

Manufacturing Location:

Austria

🏆 Awards & Recognition

Industry Acclaim:

The 1190 Adventure series was generally well-received for its performance, technology, and versatility, often praised in motorcycle publications for its blend of road manners and off-road capability.