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2013 KTM 690 DUKE DUKE R Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 690 DUKE / DUKE R Year: 2013 Codes Chassis Code: KTM 690 DUKE (E) 👋 Introduction Market Position Positioning: The KTM 690 Duke...
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Tipo: Motorcycle
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SKU: 570919
2013 KTM 690 DUKE DUKE R Service Repair Manual2013 KTM 690 DUKE DUKE R Service Repair Manual2013 KTM 690 DUKE DUKE R Service Repair Manual2013 KTM 690 DUKE DUKE R Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 DUKE / DUKE R
Year:
2013
Codes
Chassis Code:
KTM 690 DUKE (E)
👋 Introduction
Market Position
Positioning:
The KTM 690 Duke and Duke R models represent KTM's aggressive and performance-oriented approach to the naked sportbike segment, focusing on agility and single-cylinder prowess.
Competitive Analysis
Competitors 2013:
Competes with models like the Ducati Monster series, Triumph Street Triple, and BMW F800R, offering a distinct Austrian performance character.
Key Features
Duke R Distinction:
The Duke R variant typically features upgraded suspension components (e.g., fully adjustable WP suspension), higher-spec brakes, and often a slightly more aggressive engine tune or mapping compared to the standard Duke model.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, servicing, diagnosis, and repair
Page Count
Total Pages:
263
Manual Type
Type:
Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
Searchability:
PDF format typically allows for text search of keywords.
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive coverage including disassembly, assembly, troubleshooting, and specifications.
Fuel Lubrication:
Detailed information on fuel delivery, injection system, lubrication system, oil pump, and oil specifications.
Electrical System:
Extensive coverage of ignition system, starting system, charging system, lighting, instrumentation, and wiring diagrams.
Chassis:
Includes information on frame, suspension (front and rear), steering, wheels, and brakes.
Wheels Tires:
Information on wheel bearing maintenance, tire pressures, and installation/removal procedures.
Cooling System:
Details on radiator, fan, water pump, and coolant bleeding procedures.
Exhaust System:
Information on exhaust component inspection, servicing, and potential issues.
Frame Bodywork:
Covers inspection and maintenance of the trellis frame, subframes, and plastic body panels.
Procedures Included
Maintenance Procedures:
Periodic maintenance, scheduled servicing, fluid changes, filter replacements, and lubrication.
Tune Up:
Step-by-step tune-up procedures including ignition timing, idle speed adjustment, and emission controls.
Diagnostic Procedures:
Troubleshooting guides, fault code diagnosis, and specific diagnostic routines for various systems.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Suspension Adjustment:
Covers adjustments for both front forks and rear shock, including pre-load, rebound, and compression damping where applicable.
Fuel System Maintenance:
Includes injector cleaning, fuel filter replacement, and fuel pump testing.
Technical Depth
Depth:
Professional technician level, suitable for advanced DIY and professional mechanics.
Troubleshooting Methodology:
Employs a systematic approach to diagnosing issues, using symptoms to pinpoint faulty components or systems.
Torque Specifications:
Provides crucial torque values for all fasteners to ensure proper assembly and prevent damage.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for accurate troubleshooting of the electrical system.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Quality:
N/A (Digital)
Compatibility
Operating Systems:
Compatible with Windows and macOS
Requirements
Software Required:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Displacement:
690cc
Bore Stroke:
Refer to manual for exact specifications, but typically a long-stroke design for torque.
Performance
Horsepower Duke:
Approximately 65-70 hp (estimated for standard Duke)
Horsepower Duke R:
Approximately 70-75 hp (estimated for Duke R, may vary with mapping)
Torque:
Around 70 Nm (estimated)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with electronic throttle control (Ride-by-Wire)
Engine Management:
Bosch Engine Management System
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted
Optional
Clutch Type:
Pankl Slipper Clutch (standard on both models for 2013, beneficial for aggressive downshifts)
Features
Gear Ratios:
Specific gear ratios covered in detail within the manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1430 mm (may vary slightly between models)
Weights
Dry Weight Duke:
Around 150 kg (estimated for standard Duke)
Dry Weight Duke R:
Around 145 kg (estimated for Duke R, often lighter due to components)
🛡️ Safety Features
Ratings
ABS Availability:
Anti-lock Braking System (ABS) often standard or optional depending on market regulations.
Active Features
Brake System:
High-performance Brembo brakes are a hallmark of KTM, with specific caliper and disc details in the manual.
Passive Features
Chassis Design:
Trellis frame for rigidity and rider feedback, with the manual detailing its construction and maintenance.
💡 Technology Features
Infotainment
Display Type:
LCD multi-function instrument cluster providing speed, RPM, gear indicator, fuel level, and diagnostic codes.
Driver Assistance
ABS Modes:
If equipped, ABS system may have adjustable modes or be switchable (refer to manual for specifics).
Connectivity
Diagnostic Port:
Features a diagnostic port for connecting diagnostic tools, covered in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or 12 months (refer to manual for exact specifications).
Valve Clearance Interval:
Usually around 10,000-15,000 km, detailed procedures provided in manual.
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, e.g., Motorex Power Synth 4T SAE 15W-50 or equivalent (check manual for exact grade and API/JASO ratings).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (e.g., Motorex Coolant M3.0).
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation and ABS compatibility).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires are typical wear items. Some early models might have specific fuel pump or regulator concerns, which the manual would help diagnose.
Technical Tips
Throttle Body Cleaning:
The manual would likely cover procedures for cleaning and synchronizing the throttle bodies for optimal performance.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM, known for its off-road dominance, brought its 'Ready to Race' philosophy to the street, emphasizing lightweight, powerful, and agile motorcycles.
Model Evolution
Duke Lineage:
The 690 Duke, introduced in its current iteration around 2012, represented a significant step forward in KTM's naked bike offering, building upon earlier Duke generations.
Production
Manufacturing Location:
Austria (KTM's primary manufacturing base)
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
While specific awards for the 2013 model are not listed here, the 690 Duke series consistently received praise from motorcycle media for its performance, handling, and unique character.
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