KTM 690 Enduro R 2012 Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

18 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 94205

Etiquetas: 2012 690 Enduro R KTM Misc Motorcycle Motorcycles

Variantes de producto

Descripción

The 2012 690 Enduro R is a potent dual-sport motorcycle engineered for riders seeking exceptional off-road capability combined with street-legal functionality. Building on a rich off-road racing heritage, this model is celebrated for its lightweight design, agile handling, and powerful single-cylinder engine, making it a top choice for adventure touring and serious dual-sport enthusiasts. Its high-performance nature is further enhanced by advanced WP suspension and premium components, solidifying its reputation as a capable and exciting machine in its class. This comprehensive service and repair manual provides detailed guidance for maintaining and servicing the 2012 690 Enduro R. It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, steering, brakes, and the electrical system. The manual offers step-by-step procedures for routine maintenance, component rebuilds, and troubleshooting common issues, along with essential technical specifications and torque values. This resource is designed to empower owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Model:

690 Enduro R

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Category:

Dual-sport / Adventure Motorcycle

Target Audience:

Riders seeking a capable off-road motorcycle with street-legal capabilities, adventure tourers, and serious dual-sport enthusiasts.

Competitive Analysis

Competitors:

BMW G 650 GS Sertão, Kawasaki KLR650, Honda XR650L, Yamaha WR250R (smaller displacement but similar intent).

Key Features

Design Philosophy:

Lightweight, high-performance, off-road biased dual-sport motorcycle, emphasizing agility and power.

Unique Selling Points:

Potent single-cylinder engine, advanced WP suspension, high-quality components, and KTM's off-road racing pedigree.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (primarily Europe and North America, reflecting KTM's core markets)

Page Count

Total Pages:

Estimated 300-400 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Language

Primary Language:

English

Format

Delivery Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagrams and procedures for disassembly, inspection, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, valves, camshafts, oil pump, and cooling system.

Fuel System:

In-depth coverage of fuel injection system, fuel pump, injectors, throttle body, fuel filter replacement, and diagnostic procedures.

Ignition System:

Information on ignition coils, spark plugs, ECU (Engine Control Unit) mapping, and timing.

Transmission Drivetrain:

Covers gearbox disassembly, clutch operation and replacement, chain and sprocket maintenance, and final drive.

Suspension Steering:

Front fork disassembly, seal replacement, oil levels and type, rear shock absorber maintenance, and steering head bearing adjustments.

Brakes:

Front and rear brake system maintenance, including caliper service, pad replacement, brake fluid bleeding and replacement, master cylinder inspection, and ABS system (if applicable).

Electrical System:

Wiring diagrams, component testing (starter motor, alternator, battery), lighting systems, instrumentation, and diagnostic procedures for common electrical faults.

Chassis Frame:

Frame inspection, swingarm maintenance, subframe checks, and wheel bearing replacement.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, chain adjustment, spark plug replacement, valve clearance checks, brake fluid flush, coolant flush.

Troubleshooting:

Diagnostic trees and flowcharts for identifying and resolving common performance issues, starting problems, electrical faults, and fuel system anomalies.

Component Rebuild:

Detailed step-by-step instructions for complete engine rebuilds, gearbox overhauls, and suspension unit refurbishment.

Technical Specifications:

Torque specifications for all fasteners, fluid capacities, clearances, electrical resistance values, and performance data.

Technical Depth

Depth Level:

Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic checks to full engine and chassis overhauls.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with clear text and legible diagrams. Optimized for printing.

Print Quality

Scalability:

Printable at home or at a print shop. Individual pages or the entire document can be printed.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, liquid-cooled, DOHC

Displacement:

652.7 cc (39.84 cu in)

Bore X Stroke:

102 mm x 80 mm (4.02 x 3.15 in)

Compression Ratio:

12.3:1

Performance

Horsepower:

Approx. 60 hp (45 kW) at 7,500 rpm

Torque:

Approx. 60 Nm (44 lb-ft) at 5,750 rpm

Fuel System

Fuel Delivery:

Electronic fuel injection (Keihin EMS)

Fuel Type:

Unleaded gasoline, minimum 95 octane (RON)

Lubrication

Oil Type:

Fully synthetic motorcycle oil, SAE 10W-50 or SAE 15W-50 (refer to manual for specific KTM recommendations, e.g., Motorex Power Synt 4T)

Oil Capacity:

Approx. 1.7 liters (1.8 US qt) without filter change; 1.9 liters (2.0 US qt) with filter change

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors. Mix ratio 50/50 with distilled water.

🔧 Transmission

Standard

Gearbox:

6-speed, claw-shifted

Optional

Clutch Type:

Wet multi-disc clutch, hydraulically operated (APTC slipper clutch)

Features

Final Drive:

X-ring chain 520

Transmission Oil Type:

Refer to manual for specific specifications (often SAE 75W or SAE 80W gear oil)

📐 Dimensions

Exterior

Seat Height:

Approx. 900 mm (35.4 in)

Ground Clearance:

Approx. 285 mm (11.2 in)

Wheelbase:

Approx. 1,505 mm (59.25 in)

Cargo

Fuel Tank Capacity:

12 liters (3.17 US gal)

Weights

Dry Weight:

Approx. 145 kg (319.7 lbs) (without fuel)

Curb Weight:

Approx. 152 kg (335.1 lbs) (ready to ride, without luggage)

🛡️ Safety Features

Ratings

Safety Features:

ABS is typically an option or standard depending on market. Manual will cover its operation and service.

Active Features

Braking System:

Front: 300mm disc with 4-piston radial caliper. Rear: 240mm disc with 2-piston caliper.

Passive Features

Lighting:

Halogen headlight, LED taillight, standard turn signals.

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD display showing speed, RPM, gear indicator, odometer, trip meters, fuel level, clock, and warning lights.

Driver Assistance

ABS Availability:

Optional or standard depending on market and trim. The manual will detail its function and servicing.

Connectivity

Charging Port:

Typically equipped with a 12V power outlet for accessory charging.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Every 7,500 km (4,660 miles) or annually, whichever comes first.

Air Filter Cleaning:

Every 5,000 km (3,100 miles) or more frequently in dusty conditions.

Valve Clearance Check:

Every 10,000 km (6,200 miles)

Spark Plug Replacement:

Every 15,000 km (9,300 miles)

Chain Adjustment Lubrication:

Every 1,000 km (620 miles) or more often depending on riding conditions.

Fluid Specifications

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene Glycol based, 50/50 with distilled water

Known Issues

Common Complaints:

Occasional starter motor issues (especially on earlier LC4 models, though much improved by 2012), potential for fuel pump or regulator issues, occasional stator failures. Regular maintenance is key to longevity.

Maintenance Tip:

Clean and lubricate the chain regularly to prolong its life and ensure smooth power delivery. Check wheel bearings for play, especially after off-road use.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Austria

Brand Specialty:

KTM is renowned for its off-road racing motorcycles (Motocross, Enduro, Dakar Rally) and has successfully translated this expertise into its street-legal models.

Model Evolution

690 Line Introduction:

The 690 platform was introduced in the mid-2000s, evolving with various iterations like the Duke, SMC, and Enduro/Adventure models. The Enduro R variants are typically the more performance-oriented off-road versions.

Production

Manufacturing Location:

Austria (primarily)

🏆 Awards & Recognition

Recognitions

Awards History:

While specific awards for the 2012 model may not be widely publicized, the 690 Enduro R line generally receives praise from motorcycle publications for its performance and off-road capabilities within the dual-sport segment.

Ratings

Comparative Reviews:

Consistently rated as a top-tier option for riders prioritizing off-road prowess in a street-legal package.