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KTM 950 990 ADVENTURE Service Repair Manual 2007

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The KTM 950 Adventure and 990 Adventure, produced starting in 2007, represent KTM's commitment to high-performance dual-sport motorcycles. These models are engineered for adventure touring, excelling in both on-road comfort...
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SKU: 135775
KTM 950 990 ADVENTURE Service Repair Manual 2007
The KTM 950 Adventure and 990 Adventure, produced starting in 2007, represent KTM's commitment to high-performance dual-sport motorcycles. These models are engineered for adventure touring, excelling in both on-road comfort and off-road capability, drawing from KTM's rich off-road racing heritage. They feature a distinctive LC8 V-twin engine, delivering robust power and torque, with the 990 model incorporating electronic fuel injection for enhanced efficiency and performance. The robust chromium-molybdenum steel trellis frame and high-quality WP suspension components underscore their durable construction and readiness for demanding terrain, positioning them as premium choices for riders seeking a versatile and capable adventure motorcycle. This factory service repair workshop manual provides comprehensive guidance for the maintenance and repair of KTM 950 and 990 Adventure models. It covers all essential mechanical and electrical systems, including detailed procedures for engine disassembly and assembly, transmission and drivetrain service, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. The manual also outlines routine maintenance schedules, fluid specifications, and troubleshooting tips for common issues. Its thoroughness ensures that owners, technicians, and mechanics have the necessary information to keep these motorcycles in optimal condition, ensuring reliability and performance throughout their lifespan.
🏷️ Basic Information
Identification
Make:
KTM
Model:
990 Adventure
Year:
2007
Codes
Chassis Codes 950:
LC8, 950 ADVENTURE
Chassis Codes 990:
LC8, 990 ADVENTURE
Generation
Generation Identifier:
2nd Generation (2007-2013, though 2007 models are early in this generation)
👋 Introduction
Market Position
Market Segment:
Large-displacement, premium dual-sport motorcycle, known for its off-road capability and long-distance touring potential.
Competitive Analysis
Competitors 2007:
BMW R1200GS, Triumph Tiger 1050, Honda Transalp, Suzuki V-Strom.
Key Features
Kత్మ Adventure Philosophy:
Emphasis on performance, off-road prowess, and robust construction for adventure touring.
Engine Layout Distinction:
Unique V-twin LC8 engine provides strong torque and a distinctive character.
📋 Manual Details
Coverage Areas
Coverage:
Full mechanical and electrical service, repair, and maintenance for KTM 950 and 990 Adventure models.
Page Count
Page Count:
High; typical for a factory-quality service manual, often exceeding 500 pages.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, diagnosis, tuning, fuel injection, ignition, lubrication, cooling, exhaust.
Transmission Drivetrain:
Clutch, gearbox, primary drive, final drive (chain maintenance and replacement).
Chassis Suspension:
Front forks (WP USD), rear shock absorber (WP Monoshock), swingarm, steering head, wheel bearings, linkage systems.
Braking System:
Front and rear brake system components, hydraulic lines, master cylinders, calipers, rotors, ABS (if equipped).
Fuel System:
Fuel tank, fuel pump, fuel injectors, pressure regulator, ECU control.
Electrical System
Electrical Components:
Wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, ECU, sensors, fault diagnosis.
Bodywork Fairings
Body Panels:
Fairing removal and installation, seat, tank cover, body panels.
Procedures Included
Maintenance Procedures:
Routine checks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake pad inspection/replacement.
Repair Procedures:
Complete engine rebuilds, transmission repairs, suspension overhauls, brake system bleeding and component replacement, electrical troubleshooting.
Diagnostic Procedures:
Troubleshooting guides, fault code identification, component testing.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission overhauls, including electrical diagnostics and component-level repairs.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with high-resolution diagrams and text, printable pages.
Print Quality
Print Quality Assessment:
Factory equivalent quality, designed for clarity and readability.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 950:
Liquid-cooled, 75° V-twin, four-stroke, DOHC, 4 valves per cylinder
Engine Type 990:
Liquid-cooled, 75° V-twin, four-stroke, DOHC, 4 valves per cylinder
Displacement 950:
942 cc (57.5 cu in)
Displacement 990:
999 cc (61.0 cu in)
Performance
Bore X Stroke 950:
90 mm x 73.4 mm (3.54 in x 2.89 in)
Bore X Stroke 990:
98 mm x 66 mm (3.86 in x 2.60 in)
Power Output 950 Approx:
98 hp (73 kW) @ 8,000 rpm
Power Output 990 Approx:
104 hp (77 kW) @ 8,000 rpm
Torque 950 Approx:
96 Nm (71 lb-ft) @ 6,000 rpm
Torque 990 Approx:
98 Nm (72 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery 950:
Carburetor (Keihin CV carbs)
Fuel Delivery 990:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Capacity:
Approx. 22 Liters (5.8 US gal)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication System
Oil Type Requirement:
Synthetic motorcycle oil meeting JASO MA and API SG/SH/SJ specifications, viscosity grade SAE 10W-40 or 15W-50 depending on ambient temperature.
Cooling System
Coolant Type Requirement:
Ethylene glycol based coolant, mixed 50/50 with distilled water.
🔧 Transmission
Standard
Gearbox Type:
Constant mesh, 6-speed sequential gearbox
Optional
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Features
Final Drive:
O-ring sealed chain, 525 pitch
📐 Dimensions
Exterior
Seat Height Approx:
Approx. 890 mm (35.0 in)
Ground Clearance Approx:
Approx. 250 mm (9.8 in)
Weights
Dry Weight 950 Approx:
Approx. 196 kg (432 lbs)
Dry Weight 990 Approx:
Approx. 199 kg (439 lbs)
Gross Vehicle Weight Rating Gvw:
Typically around 400-450 kg (880-990 lbs), check specific model plate.
🛡️ Safety Features
Ratings
Safety Ratings NHTSA Fmcsa:
N/A (Motorcycle safety is assessed differently than automobiles; focus on design and rider aids).
Active Features
ABS Availability:
Optional or standard on certain 990 models (check specific VIN).
Passive Features
Frame Construction:
Chromium-molybdenum steel trellis frame for rigidity and strength.
Suspension Design:
High-quality WP suspension components designed for long travel and off-road abuse.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable (motorcycle focus on function over entertainment features).
Driver Assistance
ABS Functionality:
Optional ABS system, typically switchable for off-road use.
Connectivity
Connectivity Features:
Not applicable (traditional motorcycle electronics).
Instrumentation
Instrument Cluster:
Analog tachometer and speedometer with digital display for odometer, trip meters, clock, and basic warning lights. Some models may have auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,100 miles) or annually, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Cleaning Replacement:
Clean every 5,000 km (3,100 miles), replace as needed or every 10,000-15,000 km (6,200-9,300 miles).
Spark Plug Replacement:
Check at 10,000 km (6,200 miles), replace as needed.
Valve Clearance Check:
Every 10,000 km (6,200 miles).
Chain Adjustment Lubrication:
Every 1,000 km (600 miles) or after riding in wet/dirty conditions.
Fluid Specifications
Engine Oil Capacity:
Approx. 2.7 Liters (2.86 US qt) with filter change.
Coolant Capacity:
Approx. 1.7 Liters (1.8 US qt).
Brake Fluid Type:
DOT 4.
Clutch Fluid Type:
DOT 4 (shared with brake system on some models).
Known Issues
Common Wear Items:
Water pump seals, clutch slave cylinder, fuel pump (early EFI models), voltage regulator/rectifier, wheel bearings.
Typical Performance Considerations:
Some owners report sensitivity to fuel quality impacting performance on EFI models. Carburetor synchronization is critical on 950 models.
Suspension Tuning Advice:
WP suspension is highly adjustable but requires proper setup for optimal performance on and off-road. Manual provides guidance.
📚 Vehicle History
Brand Heritage
Kత్మ Offroad Roots:
KTM has a long and successful history in off-road racing, particularly motocross and enduro, which heavily influences the design and engineering of their Adventure models.
Model Evolution
Adventure Lineage Start:
The Adventure line began with the 950 in 2003, establishing KTM's presence in the adventure touring segment. The 990 followed, offering increased displacement and fuel injection.
2007 Model Year Updates:
The 2007 models represent a refinement of the original 950 platform, with the 990 introducing EFI for improved performance, emissions, and fuel economy. Suspension and chassis refinements continued.
Production
Manufacturing Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Consistently praised by motorcycle publications for its off-road capability, strong engine, and suitability for adventure touring. Often cited as a benchmark in its class.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to performance and durability, though maintenance requires diligence.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for its model year (e.g., Euro 3).
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