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    KTM 990 ADVENTURE R Replacement Parts Manual 2010

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    The 990 ADVENTURE R, produced in 2010, stands as a formidable large-displacement adventure touring motorcycle engineered for demanding terrain and long-distance exploration. Building upon a rich off-road racing heritage, this...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 131161
    The 990 ADVENTURE R, produced in 2010, stands as a formidable large-displacement adventure touring motorcycle engineered for demanding terrain and long-distance exploration. Building upon a rich off-road racing heritage, this model features a high-performance LC8 V-twin engine, renowned for its robust torque and power delivery, complemented by long-travel WP suspension tuned for exceptional off-road capability and stability. Its agile yet strong trellis frame design, combined with a focus on rider versatility in diverse environments, makes it a favored choice for adventure riders and off-road enthusiasts. This comprehensive parts catalog is designed to assist owners and technicians in identifying, maintaining, and repairing the 2010 990 ADVENTURE R. It provides detailed, high-quality exploded view diagrams with associated part numbers for all major components, including the engine, fuel system, chassis, suspension, brakes, electrical system, and bodywork. The manual facilitates accurate disassembly and reassembly, aids in troubleshooting by identifying correct replacement parts, and serves as an invaluable resource for ensuring the optimal performance and longevity of the motorcycle.
    🏷️ Basic Information
    Identification
    Make:
    KTM
    Model:
    990 ADVENTURE R
    Year:
    2010
    Codes
    Vin Decoder Notes:
    VIN structure for KTM motorcycles is generally consistent, but specific digit meanings may vary slightly by model year and region. Typically includes manufacturer code, model code, engine details, and build sequence.
    👋 Introduction
    Market Position
    Vehicle Segment:
    Large-displacement Adventure Touring motorcycle.
    Target Audience:
    Adventure riders, off-road enthusiasts, long-distance tourers seeking rugged capability.
    Competitive Analysis
    Key Competitors 2010:
    BMW R1200GS, Yamaha Super Tenere XT1200Z, Honda Africa Twin (though not directly in 2010, its legacy), Triumph Tiger 1050/800XC, Suzuki V-Strom DL1000.
    Key Features
    Adventure Focus:
    Built for challenging terrain, long-distance comfort, and rider capability in diverse environments.
    Engine Character:
    High-performance V-twin engine known for its torque and power delivery.
    Suspension Capability:
    Long-travel, adjustable WP suspension tuned for off-road performance and stability.
    Chassis Design:
    Robust and lightweight trellis frame providing agility and strength.
    📋 Manual Details
    Coverage Areas
    Covered Components:
    Engine, Fuel System, Exhaust System, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Wheels, Electrical System, Bodywork, Fairings, Controls, Instrumentation, Lighting.
    Page Count
    Estimated Page Count:
    250-350
    Manual Type
    Type:
    OEM Replacement Parts Manual / Parts Catalog
    Language
    Language:
    English
    Format
    Format:
    Illustrated, Exploded View Diagrams, Part Numbers Listed
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    LC8 V-Twin Engine components, cylinder heads, pistons, crankshaft, connecting rods, valves, camshafts, timing chain, oil pump, water pump, cooling system.
    Fuel System Components:
    Fuel injectors, fuel pump, fuel filter, throttle bodies, fuel lines, fuel tank components.
    Exhaust System Parts:
    Exhaust headers, catalytic converter (if applicable), mufflers, exhaust gaskets, mounting hardware.
    Chassis Frame Components:
    Frame sections, sub-frame, steering head bearings, swingarm, linkage components.
    Suspension Components:
    Front forks (WP Suspension), fork seals, springs, cartridges, rear shock absorber (WP Suspension), linkage bearings, bushings.
    Brake System Parts:
    Front brake calipers (Brembo), brake discs, master cylinders, brake lines, rear brake caliper, brake pads, brake pedal assembly.
    Wheel And Tire Components:
    Spoked wheels (front and rear), hubs, spokes, nipples, wheel bearings, axles, tire sizes, rim specifications.
    Electrical System Parts:
    Battery, starter motor, alternator, ignition coils, spark plugs, wiring harnesses, fuses, relays, lighting components (headlight, taillight, turn signals), instrument cluster, sensors.
    Bodywork And Fairing Parts:
    Front fender, rear fender, side panels, fuel tank shrouds, seat, windscreen, handguards, crash bars (if applicable), graphics and decals.
    Controls And Instrumentation:
    Handlebars, grips, levers (clutch, brake), throttle assembly, footpegs, shifter lever, brake pedal, instrument panel components, switches.
    Procedures Included
    Disassembly Identification:
    Facilitates identification of individual components during disassembly for repair or replacement.
    Assembly Reference:
    Provides visual guidance for correct reassembly of the motorcycle with all components in their proper positions.
    Technical Depth
    Level Of Detail:
    High. Detailed exploded diagrams with associated part numbers for every component of the motorcycle.
    Diagnostic Support:
    Indirectly supports diagnostics by identifying correct part numbers and their locations, crucial for troubleshooting part failures.
    📊 Manual Specifications
    File Format
    Digital Format:
    Likely a digital format such as PDF (Portable Document Format) if purchased online, or a physical printed book.
    Print Quality
    Diagram Clarity:
    High quality for clear visualization of exploded parts diagrams.
    Binding Type
    Physical Binding:
    If printed: Saddle-stitched or perfect bound for durability in workshop conditions.
    Paper Type
    Physical Paper:
    If printed: Durable, possibly gloss or semi-gloss paper to withstand handling and potential exposure to workshop elements.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, V-twin cylinder, 4 valves per cylinder, DOHC, Liquid Cooled (LC8)
    Displacement:
    999 cc
    Bore X Stroke:
    98 mm x 66 mm
    Compression Ratio:
    12.5:1
    Performance
    Peak Horsepower:
    Approx. 115 hp (85 kW) at 9000 rpm
    Peak Torque:
    Approx. 98 Nm (72 lb-ft) at 7000 rpm
    Fuel System
    Fuel Delivery:
    Electronic fuel injection (Keihin EFI) with dual throttle bodies
    Fuel Type:
    Unleaded gasoline, minimum 95 RON
    Fuel Tank Capacity:
    19.5 liters (approx. 5.15 US gallons)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed, claw-shifted
    Clutch Type:
    Wet multi-disc clutch, hydraulically actuated
    Features
    Final Drive:
    X-ring chain, 525 pitch
    📐 Dimensions
    Exterior
    Length:
    Approx. 2250 mm (88.6 inches)
    Width Over Handlebars:
    Approx. 920 mm (36.2 inches)
    Height Over Fairing:
    Approx. 1430 mm (56.3 inches)
    Seat Height Unladen:
    Approx. 900 mm (35.4 inches)
    Ground Clearance:
    Approx. 270 mm (10.6 inches)
    Weights
    Dry Weight:
    Approx. 196 kg (432 lbs)
    Curb Weight:
    Approx. 208 kg (459 lbs) with all fluids
    Max Authorized Weight:
    Approx. 440 kg (970 lbs)
    🛡️ Safety Features
    Ratings
    ABS Availability:
    Optional ABS, typically switchable for off-road use.
    Active Features
    Braking System:
    Dual 300mm discs with 4-piston Brembo calipers (front), Single 240mm disc with 2-piston caliper (rear).
    Passive Features
    Chassis Stability:
    Trellis frame design contributes to rider control and stability.
    Crash Protection:
    Integrated crash bars (often factory or dealer option) and robust bodywork for off-road impacts.
    💡 Technology Features
    Infotainment
    Instrument Cluster:
    Multi-function LCD display with analog tachometer, providing speed, RPM, fuel level, gear indicator, clock, trip meters, and warning lights.
    Driver Assistance
    ABS:
    Optional Anti-lock Braking System (ABS), typically configurable for on-road and off-road modes.
    Connectivity
    Charging Port:
    Often equipped with a 12V accessory socket for charging devices.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 7,500 km (4,500 miles) or annually, whichever comes first.
    Valve Clearance Check:
    Typically every 15,000 km (9,000 miles).
    Air Filter Cleaning:
    Recommended every 7,500 km (4,500 miles) or more frequently under dusty conditions.
    Fluid Specifications
    Engine Oil Type:
    KTM recommends specific semi-synthetic or fully synthetic motorcycle oil meeting JASO MA/MA2 and API SG/SH/SJ/SL specifications. Viscosity typically 10W-50 or 15W-50 depending on ambient temperature.
    Coolant Type:
    Ethylene glycol-based coolant, mixed with distilled water (50/50 ratio). Refer to specific KTM part numbers for coolant concentrate.
    Brake Fluid Type:
    DOT 4 brake fluid.
    Clutch Fluid Type:
    DOT 4 brake fluid (same as brake system).
    Known Issues
    Common Wear Items:
    Clutch plates, wheel bearings, steering head bearings, suspension seals, fuel pump and filter issues (can be sensitive to fuel quality).
    Electrical Considerations:
    Some early models experienced voltage regulator issues; proper diagnosis and part replacement are key.
    Engine Management:
    Potential for minor ECU glitches or sensor issues; this parts manual helps identify the correct replacement parts.
    📚 Vehicle History
    Brand Heritage
    Ktm Offroad Legacy:
    KTM has a strong heritage in off-road racing, including Dakar Rally, which heavily influences their adventure bike development.
    Model Evolution
    Adventure Lineage:
    The 990 Adventure series evolved from the successful 950 Adventure, building on its capabilities with more refined technology and performance.
    R Variant Focus:
    The 'R' designation signifies a more performance-oriented and off-road focused version compared to the standard Adventure model, often featuring longer travel suspension and different chassis geometry.
    Production
    Production Period:
    The 990 Adventure R was produced roughly from 2009 to 2013, before being succeeded by the 1190 Adventure series.
    🏆 Awards & Recognition
    Recognitions
    Offroad Capability Acclaim:
    Consistently recognized by motorcycle media and riders for its exceptional off-road prowess and versatility as an adventure bike.
    Ratings
    Rider Reviews:
    Highly rated for its performance, handling, and durability in challenging conditions, although maintenance can be more involved than some competitors.
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