Product Type:
Workshop Service Repair Manual & Parts Catalogue
Series Name:
990 Super Series / 950 Super Series
Applicable Models:
950 Super Enduro, 950 Supermoto, 990 Super Duke/Super Duke R, 990 Supermoto, 990 Supermoto R
Brand Perception:
KTM is renowned for its performance-oriented, off-road derived motorcycles with a strong focus on handling and power. The Super Series models (Super Duke, Supermoto, Super Enduro) represent the pinnacle of their street-legal performance offerings.
Competitors:
These models competed with high-performance naked bikes and supermoto-style motorcycles from brands like Ducati (Monster series), Triumph (Speed Triple), Aprilia (Tuono), and various Japanese manufacturers in their respective categories.
Model Characteristics:
Known for their potent V-twin engines, aggressive styling, exceptional handling, and advanced suspension and braking components, offering a thrilling riding experience.
User Benefit:
Provides owners and technicians with the authoritative information needed to maintain, diagnose, and repair these complex high-performance machines, ensuring longevity and optimal performance. Comparable to official dealership service manuals.
Visuals:
Features 'pictures and diagrams' that are 'detailed and complete step-by-step written procedures with pictures and diagrams,' enhancing clarity and ease of use.
General Coverage:
Comprehensive repair, maintenance, and servicing of the specified KTM models.
Specific Systems Covered:
Frame, Suspension (Fork/Triple Clamp, Shock Absorber), Handlebar, Instruments, Exhaust System, Air Filter System, Fuel Tank/Seat/Trim, Mask/Fender, Wheels (Front & Rear), Wiring Harness, Battery System, Brake System, Lighting System, Engine, Clutch, Cooling System, Water Pump, Lubrication System, Ignition System, Electric Starter, Throttle Valve Body.
Included Sections:
Presentation, Serial Numbers, Bike General, Technical Data, Tightening Torque, Cleaning/Care, Storage System, Service Schedule, Special Tools, Wiring Diagram, Parts Catalogue.
Parts Catalogue:
Includes a parts catalogue, likely with exploded diagrams and part numbers, invaluable for ordering replacements and understanding assembly.
Estimated Page Count:
Extensive (Detailed information implies significant page count, typical for comprehensive service manuals, often exceeding 500 pages).
Type:
Workshop Service Repair Manual
Additional Content:
Parts Catalogue included.
Purpose:
Intended for Repairs, Maintenance & Servicing.
Language:
Likely English (standard for international market manuals, though not explicitly stated).
Format:
PDF (Downloadable)
Printable:
Fully printable (selected pages or whole manual).
Engine Systems:
Engine removal/installation, individual engine parts, engine disassembly/assembly, clutch system, cooling system, water pump, lubrication system, ignition system, electric starter, throttle valve body.
Chassis Systems:
Frame system, fork and triple clamp, handlebars, instruments, shock absorber, wheels (front and rear), brake system, lighting system, exhaust system, air filter system, fuel tank, seat, trim, mask, fender.
Electrical Systems:
Wiring harness, battery system, lighting system, ignition system, electric starter.
Bodywork And Trim:
Fuel tank, seat, trim panels, fairings, fenders, and associated mounting hardware.
Maintenance:
Routine servicing, lubrication, fluid changes, filter replacements, brake system maintenance, cooling system checks, chain adjustment (implied).
Repair And Rebuild:
Engine disassembly and assembly, component replacement (e.g., clutch, water pump, brakes), suspension overhaul, electrical system troubleshooting and repair, exhaust system repair/replacement.
Diagnostics:
Troubleshooting guidance (implied by comprehensive procedures), identification of serial numbers, wiring diagrams.
Troubleshooting:
Wiring diagrams and comprehensive system coverage implicitly support troubleshooting of performance and electrical issues.
Depth:
Extremely detailed, covering complete step-by-step written procedures with pictures and diagrams. Suitable for professional technicians and experienced DIY mechanics. Includes exploded views for part identification and assembly.
Scope:
Covers all aspects from basic inspection and maintenance to major engine and chassis overhauls.
Special Tools:
A list of 'Special Tools' required for specific maintenance and repair procedures is provided, essential for correct execution.
Tightening Torque:
Crucial torque specifications for all critical fasteners are included, vital for ensuring structural integrity and preventing damage during assembly.
Quality:
High-quality, professionally scanned or produced digital document with clear illustrations and text. Described as 'very comprehensive'.
Searchability:
PDF format often allows for text search, enhancing usability for quick information retrieval.
Printability:
Fully printable, allowing users to print entire manual or specific sections for workshop use.
Binding:
N/A (Digital PDF format).
Paper Type:
N/A (Digital PDF format).
Engine Type:
V-Twin, 4-Stroke, Liquid-Cooled
Configuration:
2-cylinder, V-engine configuration.
Horsepower Range:
Typically in the 90-130 HP range depending on specific model and tune (exact figures vary by sub-model and year, detailed in manual).
Torque Range:
Substantial torque delivery characteristic of large displacement V-twins, usually in the 90-100 Nm range (exact figures vary by sub-model and year, detailed in manual).
Fuel Delivery:
Fuel Injection (for most 990 models, earlier 950 models may have carburetion, manual will specify).
Type:
Wet sump (typical for performance motorcycles, manual will detail specific oil type and capacity).
Note:
Dimensions vary significantly by model (e.g., Super Enduro vs. Super Duke). Detailed specifications for each model variant are expected within the manual's technical data section.
Note:
Dry weight and curb weight vary by model. For example, the 950 Super Enduro is relatively light for its class, while the Super Duke models are designed for road performance. Specific weights detailed in the manual.
Note:
Motorcycles typically do not receive formal crash test ratings like cars. Safety focus is on handling, braking, and rider aids. ABS availability may vary by model and year.
Braking System:
High-performance hydraulic disc brakes (dual front, single rear) with advanced caliper technology. ABS may be available on certain models/years.
Frame Construction:
Robust trellis frame designed for rigidity and handling feedback.
Instrumentation:
Digital and/or analog instrument clusters providing speed, RPM, fuel level, gear position, and warning lights. Specific functions detailed in the manual.
ABS:
Anti-lock Braking System may be present on certain model variants, providing enhanced safety. Manual will cover its operation and maintenance.
Wiring Harness:
Detailed wiring diagrams are included, essential for diagnosing electrical issues and understanding the motorcycle's electronic systems.
General:
Regular intervals for oil changes, filter replacements, chain maintenance, brake fluid checks, and valve clearance checks. Specific intervals detailed in the 'Service Schedule' section of the manual.
Storage Procedure:
Includes guidance on 'Storage System' procedures, useful for seasonal storage or long-term layup.
Engine Oil:
Specific viscosity grade (e.g., 10W-50 or 10W-40) and API rating required. Manual will specify exact type and capacity (e.g., ~2.5-3.5 liters).
Coolant:
Mixture of distilled water and appropriate motorcycle coolant (e.g., ethylene glycol based, manual will specify type and ratio).
Brake Fluid:
DOT 4 or DOT 5.1 specification brake fluid required. Manual will detail specific recommendations and replacement intervals.
Common Wear Items:
As with high-performance motorcycles, wear items like brake pads, tires, clutch plates, and chain/sprockets require regular inspection and replacement. Potential for stator/regulator issues on some older KTM models, though not specific to this manual's content without further context.
Recommendations:
Manual includes guidance on cleaning and care procedures to maintain the motorcycle's condition and finish.
Heritage:
KTM has a rich history in off-road racing (motocross, enduro, Dakar Rally), translating this performance DNA into their street motorcycles.
Super Series Introduction:
The Super Series represented KTM's expansion into higher-performance street motorcycle segments, leveraging their powerful V-twin engines and off-road chassis expertise.
Manufacturing Location:
Primarily Austria (Mattighofen).