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KYMCO MXer 125 250 ATV Workshop Manual / Repair Manual / Service Manual download PDF

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🏷️ Basic Information Identification Make: KYMCO Model: MXer Model Variant: 125 / 250 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Market Niche: Entry-level to mid-range recreational ATVs, appealing...
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Tipo: Atv
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SKU: 20560
KYMCO MXer 125 250 ATV Workshop Manual / Repair Manual / Service Manual download PDFKYMCO MXer 125 250 ATV Workshop Manual / Repair Manual / Service Manual download PDFKYMCO MXer 125 250 ATV Workshop Manual / Repair Manual / Service Manual download PDFKYMCO MXer 125 250 ATV Workshop Manual / Repair Manual / Service Manual download PDF
🏷️ Basic Information
Identification
Make:
KYMCO
Model:
MXer
Model Variant:
125 / 250
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Niche:
Entry-level to mid-range recreational ATVs, appealing to riders seeking capable and reliable off-road performance for trail riding and utility tasks. The MXer series typically focuses on a balance of performance and value.
Competitive Analysis
Competitors:
Competes with ATVs from brands like Yamaha (Grizzly series), Polaris (Sportsman series), Suzuki (KingQuad series), and Arctic Cat (Alterra series) within similar displacement classes. The KYMCO MXer often offers a competitive price point with robust features.
Key Features
Product Emphasis:
The manual focuses on practical repair and maintenance, enabling owners and technicians to effectively service and troubleshoot the KYMCO MXer 125 and 250 models. Its comprehensive coverage is a key selling point.
📋 Manual Details
Coverage
Applicable Models:
KYMCO MXer 125, KYMCO MXer 250
Type
Manual Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF (within a zip archive)
Delivery
Download Type:
Instant Download
📖 Manual Coverage
Systems
Systems Covered:
General Information, Frame Covers, Exhaust Muffler, Lubrication System, Fuel System, Cooling System, Brake System, Chassis (Front Wheel, Front Suspension, Steering System, Rear Wheel, Axle, Rear Suspension), Battery/Charging System, Electrical Equipment, Generator, Ignition System, Starting System, Bulbs, Instruments, Horn, Engine Removal, Cylinder Head/Valves, Engine, Cylinder/Piston, Drive and Driven Pulleys, Final Reduction/Transmission System, Crankcase/Crankshaft/Balance Shaft.
Procedures
Procedures Included:
Inspection, Adjustment, Lubrication, Fuel System Servicing, Engine Removal and Installation, Cylinder Head Overhaul, Valve Adjustment, Piston and Cylinder Inspection/Replacement, Drive/Driven Pulley Service, Final Drive Maintenance, Crankcase Assembly/Disassembly, Cooling System Servicing, Brake System Maintenance and Repair, Suspension Adjustments, Steering System Service, Electrical System Diagnostics, Charging System Testing, Ignition System Troubleshooting, Starting System Repair, Bulb Replacement, Instrument Panel Servicing, Horn Functionality Checks, Exhaust System Servicing.
Depth
Technical Depth:
Comprehensive, covering routine maintenance, troubleshooting, diagnostics, and complete repair procedures for all major mechanical and electrical systems.
📊 Manual Specifications
File Characteristics
File Type:
Digital (PDF in ZIP)
Print Quality
Printability:
Designed for digital viewing and printing.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 125
Engine Type:
Liquid-cooled, 4-stroke, SOHC (Single Overhead Camshaft), likely single-cylinder for the 125cc variant.
Primary Engine 250
Engine Type:
Liquid-cooled, 4-stroke, SOHC, likely single-cylinder for the 250cc variant.
Performance 125
Displacement:
Approximately 125cc (Specific details would be in the manual)
Performance 250
Displacement:
Approximately 250cc (Specific details would be in the manual)
Fuel System
Fuel Delivery:
Likely Carbureted for older models, potential for Fuel Injection (FI) on newer versions. The manual would detail specific systems.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) or Electronic Ignition. Manual details ignition timing and component testing.
Cooling System
Cooling Method:
Liquid Cooling (Radiator, Fan, Coolant Hoses). Manual covers coolant capacity, type, and system bleeding procedures.
🔧 Transmission
Drive System
Transmission Type:
Automatic Transmission with Continuously Variable Transmission (CVT).
Drive Mechanism
Drive Layout:
Shaft Drive to rear axle, likely with selectable 2WD/4WD depending on specific model variant (manual would confirm). Drive and driven pulleys are key components covered.
Fluid Requirements
Transmission Fluid:
Specific CVT fluid or gear oil specification would be detailed in the manual. Typically, manual specifies viscosity grade (e.g., SAE 80W-90 for final drive).
📐 Dimensions
General
Chassis Type:
Steel tube frame. Manual covers frame inspection and repair.
Weights 125
Dry Weight:
Typically in the range of 200-250 kg. Exact figures would be in the manual.
Weights 250
Dry Weight:
Typically in the range of 230-280 kg. Exact figures would be in the manual.
Tires Front
Tire Size:
Commonly 22x7-10 or similar. Manual specifies exact sizes and recommended pressures.
Tires Rear
Tire Size:
Commonly 22x10-10 or similar. Manual specifies exact sizes and recommended pressures.
Wheels
Wheel Bolt Pattern:
Typically 4-bolt pattern. Manual would provide specific offset and diameter details.
🛡️ Safety Features
Braking System
Brake Type Front:
Dual Hydraulic Disc Brakes. Manual covers pad replacement, fluid type (DOT 3/4), bleeding, caliper service.
Brake Type Rear:
Single Hydraulic Disc Brake. Manual covers pad replacement, fluid type (DOT 3/4), bleeding, caliper service.
Suspension Front
Suspension Type Front:
Independent Double A-Arm with Shock Absorbers. Manual details shock adjustment, spring preload, and component wear.
Suspension Rear
Suspension Type Rear:
Swingarm with Shock Absorber. Manual details shock adjustment, spring preload, and component wear.
💡 Technology Features
Instrumentation
Dashboard Features:
Typically includes a speedometer, odometer, trip meter, neutral indicator, high beam indicator, and possibly oil pressure or engine temperature warning lights. Manual covers instrument removal and diagnostics.
Lighting
Lighting System:
Headlights (high/low beam), tail light, brake light, and likely front/rear turn signals depending on the specific market variant. Manual covers bulb types and wiring diagrams.
Starting System
Starting Method:
Electric Starter. Manual covers starter motor, battery, charging system, and solenoid testing.
🔧 Maintenance
Service Intervals Engine Oil
Engine Oil Change:
Typically every 1,000-2,000 km or annually, whichever comes first. Specific interval from manual is critical.
Service Intervals Air Filter
Air Filter Cleaning:
Recommended inspection/cleaning every few hundred km, replacement based on condition or mileage. Manual will specify.
Service Intervals Spark Plug
Spark Plug Replacement:
Typically between 5,000-10,000 km. Manual will specify type and gap.
Service Intervals Brake Fluid
Brake Fluid Flush:
Recommended every 1-2 years to maintain performance and prevent corrosion. Manual will specify fluid type (e.g., DOT 3 or DOT 4).
Fluid Specifications Engine Oil
Engine Oil Type:
Likely a high-quality motorcycle or ATV specific 4-stroke engine oil, with a viscosity like 10W-40 or 20W-50. Manual will provide exact specification and API rating.
Fluid Specifications Coolant
Coolant Type:
Ethylene glycol-based antifreeze mixture. Manual specifies ratio and type (e.g., 50/50 mix).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads, and throttle cables are common wear items on ATVs of this type. The manual will guide inspection and replacement.
Troubleshooting
Diagnostic Approach:
The manual provides a systematic approach to troubleshooting engine performance issues, electrical faults, and mechanical problems, often with flowcharts and symptom-based guides.
📚 Vehicle History
Brand Heritage
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese company known for producing motorcycles, scooters, ATVs, and utility vehicles.
Model Evolution
Model Lineage:
The MXer line represents KYMCO's offering in the recreational ATV segment. Specific year-to-year changes would be detailed if the manual covered a specific range, but this manual appears to be a general workshop guide.
Production Years
Production Range:
The manual likely covers a range of production years for the MXer 125 and 250 models. Specific start/end years would depend on the manual's scope, but typically these models have been produced for many years.
🏆 Awards & Recognition
Industry Recognition
Recognitions:
While specific awards for the MXer models are not widely publicized, KYMCO generally receives recognition for offering reliable and value-driven off-road vehicles.
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