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KYMCO PEOPLE 50 P50 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual

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🏷️ Basic Information Identification Make: KYMCO Model: PEOPLE 50 P50 Codes Chassis Code: P50 👋 Introduction Market Position Market Position: The KYMCO PEOPLE 50 P50 is positioned as an accessible,...
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Tipo: Motorcycle
Proveedor:
SKU: 39546
KYMCO PEOPLE 50 P50 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualKYMCO PEOPLE 50 P50 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualKYMCO PEOPLE 50 P50 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualKYMCO PEOPLE 50 P50 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual
🏷️ Basic Information
Identification
Make:
KYMCO
Model:
PEOPLE 50 P50
Codes
Chassis Code:
P50
👋 Introduction
Market Position
Market Position:
The KYMCO PEOPLE 50 P50 is positioned as an accessible, user-friendly, and economical urban mobility solution. It competes in the highly popular 50cc scooter segment, targeting riders seeking practical transportation for commuting, errands, and short-distance travel within city environments. Its design often emphasizes comfort, ease of use, and cost-effectiveness.
Competitive Analysis
Competitive Analysis:
Competes directly with other 50cc scooters from brands like Honda (e.g., Metropolitan, Ruckus), Yamaha (e.g., Vino, Zuma), SYM, and Lance. Key differentiators often include styling, price point, dealer network, and specific features like storage capacity or fuel efficiency. This manual provides the technical backbone for maintaining these competitive advantages.
Key Features
Key Features:
Compact and lightweight design for easy maneuverability, fuel-efficient engine, comfortable seating for rider and potential passenger, under-seat storage, simple controls, and reliable operation for urban environments. This workshop manual unlocks the full potential for owners and technicians to keep it running optimally.
Value Proposition
Value Proposition:
This official factory service manual is an indispensable tool for any owner or technician of the KYMCO PEOPLE 50 P50. It provides the detailed, accurate information necessary for proper maintenance, troubleshooting, and repair, ensuring the longevity and optimal performance of the scooter.
Target Audience
Target Audience:
DIY enthusiasts, home mechanics, independent repair shops, and KYMCO dealerships.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Factory Service, Repair, Workshop
Page Count
Page Count:
Estimated 500+ pages (based on typical official factory service manuals for scooters of this type, as exact count not specified in product info)
Manual Type
Manual Type:
Official Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (17 individual PDF files), delivered via ZIP
File Count
File Count:
17 PDF FILES
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (Carburetor, Intake, Heads, Camshaft, Valve Train, Block, Pistons, Rings, Rods, Crankshaft, Oil Pump, Oil Pan, Ignition, Spark Plugs, Valve Seals, Valve Stems, Valve Springs, Valve Guides, Piston Pin Bushings, Piston Rings, Timing Gear, Crank Pulley, Crankshaft Seal), Fuel System (Fuel Pump, Fuel Filter, Fuel Lines, Carburetor Assembly, Air Filter, Air Filter Replacement, Fuel Tank Cap, Fuel Filler Neck), Exhaust System (Muffler, Downpipe, Catalytic Converter, Exhaust Gaskets, Headers), Transmission & Drivetrain (Clutch, Pressure Plate, Clutch Shoe, Clutch Case, Transfer Case, Axles, Axle Shafts, CV Boots), Brakes (Brake System, Change Brakes, Brake Pads, Brake Shoes, Rotor, Rotor Replacement, Brake Hoses, Brake Discs, Clutch Lines, Clutch Master Cylinder, Clutch Slave Cylinder), Electrical System (Ignition, Spark Plug Wires, Wiring Harness, Wiring Diagrams, Sensors, Oil Sensor, Pressure Sensor, Oil Pressure Sensor, Volt Meter, Air Screw, Body Plug, Banjo Bolt, Body Tappet, Band Nut, Rotor Bolt, Balance Spring, Switch Assembly, Recoil Assembly, Starter Assembly, Starter Replacement, Battery, Battery Replacement, Ignition Coil, Alternator, Alternator Pulley, Starter Relay, Ignition Relay, Headlight Relay, Electrical Pin Connector, Relay, Courtesy Light, Door Jamb Switch, Door Lock, Antenna, Electrical Wiring), Suspension & Steering (Steering System, Suspension System, Shocks, Struts, Hubs, Bearings, Wheel Cover, Hub Caps, Lug Nuts, Lugs), Body & Chassis (Body Panels, Dashboard, Dash Replacement, Glovebox, Center Console, Console Replacement, Interior Lighting, Trim, Trim Replacement, Door Hinges, Fender, Hood, Hood Hinge, Hood Latch, Front Bumper, Rear Bumper, Grilles, Front Grille, Emblem, Fuel Door, Mud Guards, Mud Flaps, Air Deflector, Fan Cover, Filter Cover, Filter Housing, Sleeve, Air Seals, Floor Mats, Cargo Liners, Consoles, Organizers), Cooling System (Radiator, Radiator Fan, Oil Radiator, Oil Cooling, Coolant Hose, Fan Shroud, AC Condenser, Heater System, ACC Cabin Filter), Fluids & Lubricants (Oil Change, Transmission Change, Fluid Change, Freon), General Maintenance (Routine Maintenance, Torque Specs, Torque Values, Tire Replacement, Flat Repair, Timing Belt Replacement, Gaskets, Seals, Grommets, O-Rings)
Procedures Included
Procedures Included:
Routine maintenance, disassembly, assembly, inspection, adjustment, troubleshooting, diagnostics, repair, replacement, rebuilding of all major components and systems. Specific procedures include but are not limited to: oil changes, fluid flushes, spark plug replacement, brake pad replacement, tire rotation, wheel alignment, carburetor tuning and cleaning, valve adjustments, piston and ring replacement, crankshaft and rod inspection, oil pump service, ignition system testing, electrical component testing, wiring diagram interpretation, chassis lubrication, suspension component replacement, steering system repair, brake system bleeding and overhaul, clutch adjustment and replacement, starter and alternator service, battery maintenance, cooling system servicing, exhaust system repair, and body panel fitting.
Technical Depth
Technical Depth:
Complete Factory Workshop Manual. Covers everything from basic preventative maintenance and routine servicing to advanced diagnostics, complex repairs, and full engine or transmission rebuilds. Includes detailed exploded diagrams, step-by-step instructions, specifications, torque values, and troubleshooting flowcharts.
Troubleshooting Charts
Troubleshooting Charts:
Includes detailed troubleshooting charts and flow diagrams for common problems, helping to quickly diagnose issues related to starting, running, electrical systems, brakes, and more.
Wiring Diagrams
Wiring Diagrams:
Extensive and detailed wiring diagrams are included, illustrating the electrical system layout, component connections, wire colors, and fuse/relay specifications, crucial for diagnosing electrical faults.
Bodywork Repair
Bodywork Repair:
Includes procedures for removing and installing body panels, trim pieces, seat, dashboard, and other interior components.
Diagnostic Procedures
Diagnostic Procedures:
Provides systematic approaches to diagnose malfunctions, including methods for checking compression, testing electrical components with multimeters, and interpreting diagnostic trouble codes (if applicable to the model).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Factory Quality
Binding Type
Binding Type:
Digital Download (Not Applicable for Print)
Paper Type
Paper Type:
Digital (Not Applicable for Print)
Searchability
Searchability:
Yes, the manual is keyword searchable, greatly enhancing the user's ability to find specific information quickly.
Zoom Functionality
Zoom Functionality:
Yes, PDF format allows for zooming in/out to view fine details in diagrams and text.
Printability
Printability:
Yes, the PDF files are printable, allowing users to create hard copies of specific sections or the entire manual.
Delivery Method
Delivery Method:
Instant Download, no shipping costs or waiting for physical media.
Quality Assurance
Quality Assurance:
Factory quality ensures accuracy and completeness, aligning with original manufacturer specifications.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
KYMCO 4-stroke, air-cooled, single-cylinder engine. Specific displacement typically around 49cc to 50cc. (Exact engine code/variant requires further model year specification, but general architecture is consistent for the P50 designation).
Performance
Performance:
Horsepower typically in the range of 3.5-4.5 HP, with torque figures designed for brisk acceleration from a standstill and manageable cruising speeds suitable for urban settings. Top speed usually governed around 30-35 mph.
Fuel System
Fuel System:
Carburetor-fed. Likely features a Keihin or similar brand constant-velocity (CV) carburetor, an automatic choke system, and a vacuum-operated fuel petcock. Specific carburetor model and jetting details are critical and covered extensively in the manual.
Engine Disassembly
Engine Disassembly:
Detailed procedures for removing and disassembling the cylinder head, cylinder block, piston, connecting rod, crankshaft, oil pump, and associated components. Includes torque specifications for all critical fasteners.
Valve Train Service
Valve Train Service:
Comprehensive guide to valve clearance adjustment, replacement of valve stems, seals, springs, and guides. Includes information on camshaft removal, inspection, and installation.
Cooling System Service
Cooling System Service:
While typically air-cooled, the manual will cover any oil cooling systems if present, including the oil radiator, oil cooler lines, and proper fluid checks and replenishment. It also covers the fan if used for auxiliary cooling.
Engine Internals Inspection
Engine Internals Inspection:
Includes specifications for cylinder bore, piston diameter, piston ring gap, connecting rod big-end and small-end clearances, crankshaft runout, and bearing tolerances.
Emission Controls
Emission Controls:
Information on emission control systems, including catalytic converter function (if equipped) and related maintenance procedures.
Carburetor Overhaul
Carburetor Overhaul:
Detailed instructions for complete carburetor disassembly, cleaning, inspection of jets and diaphragms, and reassembly with specific torque settings for adjustment screws.
Torque Specifications
Torque Specifications:
A comprehensive list of all critical torque specifications for engine fasteners, including cylinder head bolts, main bearings, connecting rod bolts, and spark plug torque.
Crankshaft And Bearings
Crankshaft And Bearings:
Procedures for inspecting and measuring crankshaft journals, connecting rod journals, and main bearings for wear and proper clearances. Includes specifications for main bearings and thrust washers.
🔧 Transmission
Standard
Standard:
Automatic Continuously Variable Transmission (CVT) with an automatic centrifugal clutch.
Optional
Optional:
None for this model.
Features
Features:
Provides seamless gear ratio changes for optimal engine performance across the speed range. Includes a drive pulley, driven pulley, drive belt, and an enclosed gear reduction unit. Maintenance includes drive belt inspection/replacement and gear oil changes.
Cvt Component Replacement
Cvt Component Replacement:
Step-by-step instructions for replacing the CVT drive belt, drive pulley, driven pulley, clutch shoes, and clutch bell. Includes proper cleaning and lubrication of moving parts.
Gear Reduction Service
Gear Reduction Service:
Procedures for draining and refilling the final drive gear oil, as well as inspection and potential replacement of gears and bearings within the transmission housing.
📐 Dimensions
Exterior
Exterior:
Compact dimensions ideal for urban maneuverability. Typical length around 1700-1800 mm, width around 650-700 mm, and height around 1100-1150 mm. Wheelbase typically in the 1200-1250 mm range.
Interior
Interior:
Not applicable (scooter design).
Cargo
Cargo:
Primary cargo is under-seat storage, typically sized to accommodate a full-face helmet or groceries. May also include a front glove box and an optional rear luggage rack.
Weights
Weights:
Curb weight typically in the range of 80-95 kg (175-210 lbs). Gross Vehicle Weight Rating (GVWR) and front/rear axle load capacities are specified in the manual.
🛡️ Safety Features
Ratings
Ratings:
Safety ratings are generally based on compliance with regional regulations (e.g., DOT, ECE). Specific crash test data for scooters is less common than for automobiles, but the manual will detail braking system performance and tire specifications critical for safety.
Active Features
Active Features:
Responsive braking system (typically front disc, rear drum or disc), stable chassis design, and clear lighting (headlight, taillight, turn signals).
Passive Features
Passive Features:
Durable frame construction, rider ergonomics designed for control, and integrated lighting systems.
💡 Technology Features
Infotainment
Infotainment:
Basic instrumentation typically includes a speedometer, odometer, fuel gauge, and indicator lights for turn signals, high beam, and oil pressure/engine check. No advanced infotainment systems are typically found on this class of scooter.
Driver Assistance
Driver Assistance:
Limited to integrated lighting systems. No advanced driver-assistance systems (ADAS) are present.
Connectivity
Connectivity:
No onboard connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals include: Oil change every 1,000-3,000 km (or 6-12 months), spark plug replacement every 5,000-10,000 km, air filter cleaning/replacement every 2,000-4,000 km, CVT belt inspection every 5,000 km (replacement typically around 10,000-20,000 km depending on wear), and gear oil change every 6,000-12,000 km. Valve clearance adjustments are usually recommended every 10,000-20,000 km. (Precise intervals are detailed in the manual for the specific model year).
Fluid Specifications
Fluid Specifications:
Engine Oil: Typically SAE 10W-40 API SG or higher, 4-stroke motorcycle oil. Capacity approx. 0.7-0.8 liters. Gear Oil: SAE 80W-90 GL-5 gear oil. Capacity approx. 100-120 ml. Coolant: Not applicable if air-cooled. (Exact specifications and capacities are critical and found within the manual).
Known Issues
Known Issues:
Common issues can include carburetor gumming due to infrequent use or poor fuel quality, wear on the CVT belt and rollers, potential electrical connector corrosion in humid environments, and routine wear-and-tear on brake components and tires. This manual provides diagnostic and repair procedures for all these potential issues.
Tire And Wheel Service
Tire And Wheel Service:
Covers tire pressure checks and adjustment, tire rotation, wheel balancing, and mounting/dismounting tires. Includes specifications for recommended tire sizes and types, and wheel nut torque values.
Brake System Maintenance
Brake System Maintenance:
Detailed procedures for brake pad replacement, brake shoe replacement, brake caliper service, brake fluid replacement and bleeding, rotor inspection and replacement, and brake hose inspection and replacement. Includes master cylinder and slave cylinder servicing.
Electrical Diagnostics
Electrical Diagnostics:
Extensive troubleshooting guides for electrical system faults, using wiring diagrams, testing sensors (e.g., oil pressure sensor, speed sensor), checking ignition system components (spark plug, ignition coil, CDI unit), and diagnosing charging system issues (alternator, rectifier/regulator).
Fuel System Maintenance
Fuel System Maintenance:
Procedures for cleaning and rebuilding the carburetor, replacing the fuel filter, inspecting fuel lines, and servicing the fuel pump (if electric) or petcock. Includes air filter cleaning and replacement procedures.
Chassis Lubrication
Chassis Lubrication:
Details all lubrication points on the chassis, including steering head bearings, swingarm pivot points, and any other grease fittings, specifying the type of grease to be used.
Ignition System Tuning
Ignition System Tuning:
Covers ignition timing checks, spark plug type and gap specifications, and testing of the ignition coil and CDI unit.
Fluid Capacities
Fluid Capacities:
Precise capacities for engine oil, final drive gear oil, and coolant (if applicable) are provided for accurate servicing. For example, engine oil capacity approx. 0.7-0.8L, final drive oil approx. 100-120ml.
Drive Belt Inspection
Drive Belt Inspection:
Detailed instructions on how to inspect the CVT drive belt for wear, cracks, and proper tension, including specifications for belt width and recommended replacement intervals.
📚 Vehicle History
Brand Heritage
Brand Heritage:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer established in 1963. It is known for producing a wide range of scooters, motorcycles, and ATVs, often recognized for their value and reliability. KYMCO has a significant global presence and is a major player in the powersports industry.
Model Evolution
Model Evolution:
The 'People' series of scooters from KYMCO has been a staple, evolving over the years to incorporate design updates, improved engine technology (such as moving towards fuel injection on some later models or larger displacements), and enhanced features. The 50cc variant remains a consistent offering for entry-level riders and urban commuters.
Production
Production:
KYMCO scooters are primarily manufactured in Taiwan. The People 50 P50 has been in production for many years, with various minor updates across different model years. This manual is crucial for servicing any of these variations.
Model Heritage
Model Heritage:
The 'People' line from KYMCO is known for its classic, retro styling combined with modern practicality, making it a popular choice for everyday riders.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the People 50 P50 are not widely publicized, KYMCO as a brand has received recognition for its product quality, innovation, and market presence in various regions and industry publications over the years. This manual ensures owners can maintain the vehicle to the high standards expected of the brand.
Ratings
Ratings:
Customer satisfaction ratings are typically positive for KYMCO scooters in their class, emphasizing value for money and reliability. This manual supports achieving and maintaining these positive ownership experiences.
Certifications
Certifications:
The KYMCO People 50 P50, like all vehicles sold in major markets, must comply with national and international emissions and safety standards (e.g., EPA in the US, Euro standards in Europe). The manual contains relevant specification data related to these compliance requirements.
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