Segment:
Industrial Forklift Trucks (Internal Combustion Engine)
Key Selling Points:
Reliability, efficiency, operator comfort, safety features, suitability for demanding industrial environments
Competitors:
Toyota, Hyster, Yale, Komatsu, Crown (in the industrial forklift sector)
Engine Options:
LPG and Compressed Natural Gas (CNG) for cleaner emissions and efficient operation
Operator Interface:
Ergonomic design with various driver's seat options, adjustable steering column, and intuitive joystick controls
Safety Emphasis:
Extensive safety guidelines, residual risk information, and procedures for tip-over situations
Maintenance Schedule:
Detailed service plans based on operating hours
Technical Documentation:
High-quality illustrations and circuit diagrams enhance understanding and repair
Powertrain:
Internal combustion engine (LPG/CNG), gas system, gearbox, drive axle, hydraulic pump
Chassis And Body:
Chassis, bodywork, operator's cab, bonnet, bottom plate, steering axle, wheels, tires
Hydraulics And Lifting:
Hydraulic system (pump, filters, oil, hoses), lift mast, lift mast chains, lift cylinders, fork carriage, sideshift (special equipment), fork prong positioner (special equipment)
Electrical:
Electric cables, connectors, battery, fuses, diagnostic connector, lighting
Operator Controls And Comfort:
Operating devices, display unit, switch panel, driver's seat adjustment, steering column adjustment, joystick operation, heating system, air conditioning, windscreen wiper
Operation:
Intended use, impermissible use, receiving truck, pre-shift checks, entering/exiting, starting/stopping engine, driving, steering, braking, horn, load handling, towing, loading/transporting
Maintenance:
Service plans (1000, 3000, 6000, 9000 hours), engine oil/filter changes, gas system checks/maintenance, coolant checks/changes, V-ribbed belt/toothed belt changes, air filter changes, hydraulic oil/filter changes, lift mast chain checks/adjustment, wheel fastening checks, tire pressure checks
Troubleshooting:
Malfunctions during operation, causes and remedies for LPG engine, hydraulic system, ultrasonic sensor
Safety:
Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, LPG system safety, ignition system safety, working on ignition systems, fitting attachments, emergency procedures
Special Equipment:
Operation and maintenance of LPG consoles, LPG double cylinder, sweeper function, sideshift, fork prong positioner, window heater, air conditioning, Linde Forklift Data Management (LFM)
Depth:
Comprehensive, covering daily operation, routine maintenance, basic troubleshooting, and specific component maintenance procedures. Includes detailed diagrams and technical specifications.
Type:
Internal Combustion Engine (ICE), Fuel Type: LPG (Liquefied Petroleum Gas) or CNG (Compressed Natural Gas)
Models Covered:
H20T (2.0-tonne capacity) and H25T (2.5-tonne capacity) variants
Lpg System:
Features for LPG cylinder handling (single and double), closing gas shut-off valve, and opening gas shut-off valve. Includes guidance on changing LPG cylinders and filling LPG tanks (special equipment).
Cng System:
Specific operational procedures for CNG variants are implied, with the 'CNG' designation in model numbers.
Oil And Filter:
Procedures for checking engine oil level, changing engine oil, and changing engine oil filter.
Coolant:
Checks for coolant level, coolant concentration, and procedures for changing coolant. Also includes cleaning water cooler.
Spark Plugs:
Procedure for changing spark plugs.
Air Filter:
Instructions for changing air filter cartridge, air filter safety cartridge, cleaning prefilter, cleaning oil bath air filter, and changing oil in oil bath air cleaner (optional).
Emissions:
Procedure for checking CO content in the exhaust gas.
V Ribbed Belt:
Checking the condition of the V-ribbed belt and procedure for changing it.
Toothed Belt:
Procedure for changing the toothed belt and tensioning pulley, and checking the toothed belt drive.
Water Pump:
Procedure for changing the water pump.
General Safety:
Extensive safety guidelines, residual risks, and specific warnings throughout the manual.
Operator Safety:
Seat belt, signal horn, brake system, steering system.
Lpg Safety:
Specific safety guidelines for LPG systems, including leak checks, handling of consumables, and safety measures when working on ignition systems.
Tip Over:
Specific section on 'In the case of tip-over' detailing procedures to follow.
Emergency Lowering:
Fork carriage emergency lowering procedure described.
Attachment Safety:
Guidance on fitting attachments.
Noise Emission:
Noise emission values are specified in the technical data section.
Vibration Characteristics:
Vibration characteristic values for bodily vibrations are specified in the technical data section.
Display Unit:
Description of the display unit, likely providing operational status, error codes, and potentially service reminders.
Lfm:
Linde Forklift Data Management (LFM) is listed as special equipment, suggesting a system for fleet management, diagnostics, or performance tracking.
Joystick Operation:
Details on joystick with central lever operation and joystick with single lever operation, indicating advanced control options.
Heating Ac:
Maintenance of heating system and air conditioning (special equipment) is covered.
Diagnostic Connector:
Presence of a diagnostic connector for potential electronic fault finding.
Hour Based:
1000-hour, 3000-hour, 6000-hour, and 9000-hour service plans detailed.
Engine Oil:
Recommendations for consumables are provided, likely specifying SAE viscosity grades and API service classifications suitable for LPG/CNG engines.
Coolant:
Guidance on coolant concentration and type (e.g., glycol-based antifreeze).
Hydraulic Oil:
Procedures for changing hydraulic oil and filters, with recommendations for fluid type and viscosity.
Washer System:
Procedure for topping up the washer system container (special equipment).
Common Failures:
The manual's 'Malfunctions, causes and remedies' section addresses common issues related to the engine, hydraulic system, and sensors, which are typical failure points in heavy-duty equipment.
Greasing Points:
Instructions for oiling bearing points and joints, and greasing the sideshift mechanism (special equipment).
Tire Pressure:
Checking tyre pressure is a specified maintenance task.
Tire Condition:
Checking tyres for damage and foreign objects.
