Linde Forklift H1313:H25CT H27CT H30CT H32CT Manual

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Tipo: Forklift

Proveedor:

SKU: 99379

Etiquetas: 1313 Series Forklift Forklifts H1313 H25CT H27CT H30CT H32CT Linde Material Handling

Variantes de producto

Descripción

This manual covers the Linde H-Series Forklift Truck, specifically models H25CT, H27CT, H30CT, and H32CT from Type 1313. Linde is a globally recognized leader in material handling equipment, renowned for its robust and efficient forklifts. These trucks are engineered for demanding industrial applications, combining reliability with advanced features designed to ensure operational efficiency and longevity. The H-Series represents a line of powerful counterbalance forklifts built with a focus on quality and ergonomic design, making them a trusted choice in various material handling environments. This comprehensive, 513-page illustrated factory service training manual provides detailed workshop-level information for technicians and owners. It covers all major systems, including the engine, power transmission, chassis, steering, controls, electrics/electronics, hydraulics, and the load lift system. The manual details scheduled maintenance procedures for various intervals, fluid specifications, and extensive repair and troubleshooting guides for all components. Its purpose is to facilitate accurate maintenance, repair, and diagnostics, ensuring the optimal performance and extended service life of your Linde H-Series forklift.

🏷️ Basic Information

Identification

Make:

Linde

Model:

H-Series Forklift Truck

Product Name:

Linde Forklift Truck H1313:H25CT H27CT H30CT H32CT Manual

Covered Models:

H25CT, H27CT, H30CT, H32CT

Series Type:

Type 1313

👋 Introduction

Market Position

Brand Standing:

Linde is a globally recognized leader in material handling equipment, known for robust and efficient forklifts.

Competitive Analysis

Competitors:

Competes with brands like Toyota Material Handling, Hyster-Yale Group, Crown Equipment Corporation, and Mitsubishi Logisnext in the industrial forklift market.

Key Features

Manual Value Proposition:

Provides comprehensive, factory-backed technical information crucial for accurate maintenance, repair, and troubleshooting of Linde H-Series forklifts, ensuring operational efficiency and longevity.

Target Audience

User Base:

Intended for forklift technicians, maintenance personnel, fleet managers, and owners who perform or oversee the upkeep and repair of these specific Linde models.

📋 Manual Details

Coverage Areas

Major Systems:

Engine, Power Transmission, Chassis, Steering, Controls, Electrics/Electronics, Hydraulics, Load Lift System

Page Count

Total Pages:

Manual Type

Type:

Illustrated Factory Service Training (Workshop) Manual

Content Type:

Factory Service Training / Workshop Manual

Language

Language:

English

Format

Format:

Printability:

Printable

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overview, specifications, air filter, intake/exhaust, oil, spark plugs, alternator belt, timing belt, cylinder head, camshaft, hydraulic lifters, radiator, oil cooler, coolant, water pump, engine mounts, drive line, sensors (crankshaft speed, flywheel speed, coolant temperature), fuel system (evaporator, mixer, lambda control, LP system, LP filter), exhaust gas CO level

Power Transmission Systems:

Component specifications, drive component overview, hydrostatic drive unit (overview, components, troubleshooting, adjustments), drive axle (oil, leaks, wheel hub, brake discs, brake pistons, wheel hub unit, ring and pinion carrier)

Chassis Systems:

Fasteners/tightening torques, brake system (hydraulic valve, pedal switch adjustment, parking brake testing), wheels, chassis mechanism inspection

Steering Systems:

Steering system checks, steering axle (cleaning, lubrication, cylinder/king pin fasteners, design, number, removal/installation, repairs, cylinder seals, stub axle, wheel bearings, steering stop adjustment)

Control Systems:

Accelerator (function, replacement, stop screws), hydraulic control levers (joystick variants, functional description, replacement), pedals (pedal assembly inspection)

Electrical Electronics Systems:

General safety, EMC, CAN bus, electrostatic charging, central electrical system, Linde Truck Control (LTC), fuses, engine protection system (optional), component testing (controllers, LTC, wiring harness, sensors, indicator unit), LP level system, fault code management, potentiometer/joystick calibration, maintenance interval updates

Hydraulic Systems:

Working hydraulics, control valve function, overview, circuit diagram, function characteristics, pressure relief valves, bleed valve inspection

Load Lift Systems:

Lift mast, triplex mast extension sequence, lift mast chains (adjustment, roller play), slide pad removal (standard, duplex, triplex masts), lift cylinder (outer/center removal/installation, sealing), line break safety device

Variants And Options:

Covers product information including variants and options for Mast, Attachments, System options, Chassis options, Cabin options, and Operating environment.

Procedures Included

Maintenance Procedures:

Scheduled maintenance (1,000, 3,000, 6,000 hour intervals), sideshifter maintenance, scheduled maintenance summary, engine oil/filter replacement, air filter replacement, spark plug replacement, alternator belt replacement, timing belt removal/installation/tension adjustment, radiator/hydraulic oil cooler cleaning, coolant concentration measurement, coolant draining/refilling, thermostat replacement, water pump replacement, engine mount inspection, drive axle oil level/leak inspection, wheel hub unit cleaning/assembly, brake disc replacement, steering axle cleaning/lubrication, steering cylinder seal replacement, wheel bearing replacement, adjusting steering stop, accelerator replacement, hydraulic control lever replacement, pedal assembly inspection, fuse checks, LTC testing, sensor testing, indicator unit testing, fault code reading/clearing, drive potentiometer/joystick calibration, maintenance interval updating, lift mast chain adjustment

Repair Procedures:

Engine component removal/installation (cylinder head, camshaft, engine, drive line), hydrostatic unit troubleshooting/adjustment, drive axle component repair (wheel hub unit disassembly, brake piston repair, ring and pinion carrier disassembly/assembly), steering axle repairs, steering cylinder seal replacement, wheel bearing replacement, accelerator replacement, hydraulic control lever replacement, lift cylinder removal/installation/sealing

Troubleshooting:

Hydrostatic unit troubleshooting, fault display explanations, fault code log reading and clearing, specific component testing (LTC, sensors, controllers)

Engine Rebuild:

Includes procedures for cylinder head assembly removal/installation and camshaft removal/installation, indicating a level of detail for major engine repairs.

Technical Depth

Depth:

Comprehensive workshop-level detail, including component removal, installation, adjustments, troubleshooting, and system overviews.

Repair Level:

Includes detailed procedures for component removal, installation, repair, and adjustment, catering to advanced repair tasks.

Circuit Diagrams:

Contains circuit diagrams, essential for electrical and hydraulic system diagnosis and repair.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable due to PDF format, aiding in quick information retrieval.

Number Of Pages:

Print Quality

Quality:

High quality, with detailed images and circuit diagrams as per description.

Binding Type

Type:

N/A (Digital PDF)

Paper Type

Type:

N/A (Digital PDF)

Completeness

Scope:

Comprehensive, covering a wide array of systems from engine to hydraulics and electricals, indicating a complete workshop manual.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Not explicitly specified in the product description, but typical Linde H-series forklifts utilize reliable industrial internal combustion engines (e.g., LPG, gasoline, or diesel) or advanced electric powertrains. The manual covers engine specifications and maintenance for its intended internal combustion engine variants.

Performance

Details:

Manual includes engine specifications; specific HP/torque figures not provided in the product description but covered within the manual's engine section.

Fuel System

Components:

Includes details on Evaporator, Mixer, Lambda Control System, LP System leak inspection, and LP filter replacement, indicating coverage of LPG fuel systems.

Emissions Control:

Mentions Lambda Control System and Exhaust Gas CO Level Check, indicating focus on emissions management for relevant engine types.

Maintenance

Key Tasks:

Oil and filter replacement, spark plug replacement, belt inspection/replacement, timing belt service, cooling system maintenance, fuel system service.

🔧 Transmission

Standard

Type:

Hydrostatic Drive Unit

Features

Operation:

Features detailed overview, components, troubleshooting, control piston initial delivery adjustment, swivel angle adjustment, and hydraulic zero adjustment.

Drive Axle

Maintenance:

Includes oil level/leak inspection, wheel hub removal/replacement, brake disc replacement, brake piston repair, wheel hub unit disassembly/assembly, and drive axle removal/replacement.

Gear Assembly:

Detailed procedures for removing and installing the ring and pinion from the axle housing, as well as disassembly and assembly of the ring and pinion carrier.

📐 Dimensions

Vehicle Variants

Mast Heights:

Covered within the manual, though specific dimensions are not listed in the product description.

Weights

Specifications:

General truck specifications are covered, including weights relevant to operation and maintenance, but not detailed in the product description.

🛡️ Safety Features

Electrical Safety

Guidelines:

Includes general safety instructions for electrical equipment, EMC compliance, and CAN bus system considerations.

Operational Safety

Features:

Line break safety device for lift cylinders is covered, ensuring hydraulic system safety during operation.

Troubleshooting Safety

Procedures:

Specific safety instructions for electrical work are highlighted, crucial for preventing accidents during repair and maintenance.

💡 Technology Features

Control Systems

Features:

Linde Truck Control (LTC) system, CAN bus communication, and electronic controller testing are covered, highlighting the truck's integrated electronic management.

Diagnostics

Fault Management:

Includes fault display explanations, fault code log reading and clearing, and sensor testing, enabling efficient diagnostic procedures.

Calibration

Procedures:

Drive potentiometer and joystick calibration procedures are included, ensuring accurate control input.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

1,000 hours, 3,000 hours, 6,000 hours, and specific sideshifter maintenance intervals are detailed.

Fluid Specifications

Capacities And Types:

Manual includes fluid capacities and detailed specifications for all lubricants and fluids required for the truck.

Engine Oil:

Specific engine oil type and capacity details are provided within the manual.

Hydraulic Oil:

Specifications for hydraulic oil, including its use in the hydraulic oil cooler, are detailed.

Known Issues

Troubleshooting Focus:

While no specific common issues are listed in the product description, the comprehensive troubleshooting section for the hydrostatic unit and electronic systems suggests common points of attention for these components.

Preventative Maintenance

Key Areas:

Engine tune-up, hydraulic system checks, brake system checks, steering system lubrication, and electrical system diagnostics are all covered.

Lubrication

Details:

Specific lubrication points and fluid specifications for various components, including the steering axle, are provided.

📚 Vehicle History

Brand Heritage

Company:

Linde Material Handling has a long history of innovation and manufacturing in the material handling sector, with a reputation for quality and ergonomic design.

Model Evolution

Series:

The H-Series represents a line of robust internal combustion engine counterbalance forklifts designed for demanding industrial applications. Specific model year evolution is not detailed in the product description.

Manual Origin

Source:

Original factory service training manual, indicating it's authoritative and derived from the manufacturer's own technical documentation.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

No specific awards are mentioned in the product description. However, Linde forklifts generally receive industry recognition for innovation, efficiency, and ergonomics.