Engine:
Engine System (Control, Air Filter, Intake/Exhaust, Oil, Spark Plugs, Alternator Belt, Timing Belt, Cylinder Head, Camshaft, Lifters, Radiator, Coolant, Water Pump, Mounts, Drive Line, Sensors, Fuel System, Evaporator, Mixer, Lambda Control, LP System, CO Level)
Power Transmission:
Power Transmission System (Hydrostatic Drive Unit, Drive Axle, Wheel Hubs, Brakes)
Chassis:
Chassis System (Fasteners, Brake Pedal Switch, Parking Brake, Wheels, Chassis Mechanisms)
Steering:
Steering System (Axle, Cylinder, King Pin, Stub Axle, Wheel Bearings, Steering Stops)
Controls:
Control Systems (Accelerator, Hydraulic Control Levers, Joystick Variants, Pedals)
Electrics Electronics:
Electrical/Electronic Systems (Safety, EMC, CAN bus, Electrostatic Charging, Central Electrical System, Linde Truck Control (LTC), Fuses, Engine Protection, Controllers, Wiring Harness, Sensors, Indicator Unit, LP Level System, Fault Codes, Drive Potentiometer/Joystick Calibration, Maintenance Interval Update)
Hydraulics:
Hydraulic Systems (Working Hydraulics, Control Valve, Circuit Diagrams, Pressure Relief Valves, Bleed Valves)
Load Lift:
Load Lift System (Mast, Chains, Rollers, Slide Pads, Lift Cylinders, Line Break Safety Device)
Maintenance:
Scheduled Maintenance (1,000, 3,000, 6,000 hour intervals), Sideshifter Maintenance, Scheduled Maintenance Summary
Troubleshooting:
Control System Fault Display and Explanations, Hydrostatic Unit Troubleshooting
Repair Replacement:
Extensive repair and replacement procedures for all covered systems (e.g., Engine components, Hydrostatic Unit, Drive Axle, Steering components, Electrical components, Hydraulic components, Lift Mast components)
Installation:
Engine Removal/Installation, Drive Line Removal/Installation, Steering Axle Removal/Installation, Cylinder Head Removal/Installation, Camshaft Removal/Installation, Lift Cylinder Removal/Installation
Adjustment:
Control Piston Initial Delivery Adjustment, Swivel Angle Adjustment, Hydraulic Zero Adjustment, Brake Pedal Switch Adjustment, Steering Stop Adjustment, Drive Potentiometer and Joystick Calibration, Maintenance Interval Updating
System Diagnostics:
Includes diagnostics for engine control, hydrostatic system, electrical/electronic systems, and hydraulic systems.
Depth:
Comprehensive Workshop Manual with detailed instructions for diagnostics, repair, and maintenance. Includes circuit diagrams and high-quality images.
Detail Level:
Detailed explanations of component functions, operating principles, and diagnostic procedures, suitable for trained technicians.
Engine Type:
Internal Combustion (Gas/LPG based on fuel system mentions)
Key Components:
Engine, Air Filter, Intake/Exhaust, Spark Plugs, Alternator, Timing Belt, Radiator, Coolant, Water Pump
Fuel Type:
LPG (Liquefied Petroleum Gas) implied by 'LP System' and 'Evaporator', potentially also Gasoline
Emission Control:
Lambda Control System, Exhaust Gas CO Level Check
Lubricant Specification:
Specification covered in manual
Coolant Specification:
Coolant Concentration Measurement and Refilling procedure described
Engine Sensors:
Crankshaft Speed Sensor (0B2), Flywheel Speed Sensor (1B1), Coolant Temperature Sensor (0B1).
Type:
Hydrostatic Drive Unit
Optional Features:
N/A (focus on hydrostatic)
Key Features:
Hydrostatic System Overview, Component Troubleshooting, Control Piston Initial Delivery Adjustment, Swivel Angle Adjustment, Hydraulic Zero Adjustment
Hydrostatic Unit Adjustment:
Control Piston Initial Delivery Adjustment, Swivel Angle Adjustment, Hydraulic Zero Adjustment.
Drive Axle Maintenance:
Oil Level/Leak Inspection, Wheel Hub Removal/Replacement, Brake Disc Replacement, Wheel Hub Unit Disassembly/Assembly, Drive Axle Removal/Replacement, Ring and Pinion Carrier Disassembly/Assembly
Infotainment Systems:
N/A (Focus is on operational and diagnostic technology for the forklift itself).
Control Systems:
Linde Truck Control (LTC), CAN bus communication, Fault Display, Drive Potentiometer and Joystick Calibration.
Electronic Communication:
CAN bus is detailed, indicating internal electronic communication standards.
Fault Reporting:
Fault Display, Fault Indicator Explanations, Fault Code Log Reading and Clearing.
Controller Testing:
Testing the electronic controllers and components, specifically the LTC (vehicle and lift controller).
Scheduled Maintenance:
1,000 hours, 3,000 hours, 6,000 hours. Sideshifter maintenance intervals also detailed.
Lubricants:
Specific fluid and lubricant specifications are listed within the manual, essential for proper maintenance.
Capacities:
Detailed capacities for fuel and various fluids are provided.
Common Problems:
The manual's troubleshooting sections for the Hydrostatic Unit and Control System are designed to address common operational issues.
General Inspections:
Includes inspection of Intake and Exhaust System, Alternator Belt, Engine Mounts, Drive Axle Oil, Wheels and Tires, Chassis Mechanisms, Steering Cylinder and King Pin Fasteners, Pedal Assembly.
