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    Linde IC-Engine H20 H25 H30 H35 Series 351 Forklift Complete Workshop Service Repair Manual

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    This manual covers the H20, H25, H30, and H35 Series 351 IC-Engine Forklift Trucks. Material Handling is renowned for its engineering excellence and robust designs, particularly its advanced hydrostatic drivetrains....
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    Tipo: Forklift
    Proveedor:
    SKU: 89291
    This manual covers the H20, H25, H30, and H35 Series 351 IC-Engine Forklift Trucks. Material Handling is renowned for its engineering excellence and robust designs, particularly its advanced hydrostatic drivetrains. The H20-H35 Series 351 represents a generation of reliable performance and ergonomic design, built upon a legacy of quality. These internal combustion engine forklift trucks are engineered for efficient operation and durability, making them a trusted choice for material handling needs across various industries. This comprehensive workshop service repair manual in English provides complete A-Z service and repair procedures for all models, engines, and configurations within the H20-H35 Series 351. It details routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, rebuilding procedures, adjustments, and technical specifications, including torque values, wiring diagrams, and hydraulic schematics. The manual is designed to empower owners, mechanics, and technicians with the essential knowledge to maintain and repair these forklifts, ensuring optimal performance, reliability, and longevity while minimizing downtime and service costs.
    🏷️ Basic Information
    Identification
    Make:
    Linde
    Model:
    H20, H25, H30, H35 Series 351
    Vehicle Type:
    IC-Engine Forklift Truck
    Series:
    351
    Power Type:
    Internal Combustion Engine
    👋 Introduction
    Market Position
    Market Position:
    Essential resource for owners and technicians of Linde H20-H35 Series 351 forklift trucks, enabling cost-effective maintenance and repair.
    Value Proposition
    Value Proposition:
    Empowers users to perform their own maintenance and repairs, significantly reducing service costs and downtime.
    Key Features
    Key Features:
    Step-by-step instructions, clear diagrams and illustrations, comprehensive coverage, digital accessibility, permanent ownership.
    Target Audience
    Target Audience:
    Forklift owner-operators, maintenance departments, industrial repair shops, and technical schools.
    Benefit Statement
    Benefit Statement:
    Provides the essential knowledge to keep Linde H20-H35 Series 351 forklifts running efficiently and reliably, minimizing downtime and maximizing operational lifespan.
    📋 Manual Details
    Coverage
    Coverage Areas:
    Complete service and repair procedures A-Z, all models, engines, trim, and transmission types
    Pages
    Page Count:
    Estimated 1000+ pages (typical for comprehensive workshop manuals of this scope)
    Type
    Manual Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems
    Systems Covered:
    Engine, powertrain, chassis, hydraulics, electrical systems, steering, braking, operator's cabin, lifting mechanisms, drive axles, cooling system, fuel system, exhaust system, emission controls, operator interface, safety systems
    Procedures
    Procedures Included:
    Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, rebuilding procedures, adjustments, specifications, wiring diagrams, hydraulic schematics, general repairs, torque specifications, testing procedures
    Depth
    Technical Depth:
    Comprehensive; suitable for basic servicing to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting
    Specific Procedures
    Engine Overhaul Procedures:
    Includes cylinder head removal/installation, piston and ring replacement, crankshaft and bearing inspection/replacement, valve train service, timing component replacement.
    Transmission Rebuild Procedures:
    Details on hydrostatic pump/motor disassembly, torque converter removal/installation, clutch pack service, gear set inspection and replacement.
    Hydraulic Component Rebuild:
    Instructions for rebuilding hydraulic cylinders, control valves, and hydraulic motors, including seal kit replacement and component testing.
    Electrical Troubleshooting:
    Comprehensive wiring diagrams, fuse/relay identification, diagnostic steps for starting system, charging system, and operational control circuits.
    Chassis And Steering Procedures:
    Front axle, rear steer axle, steering linkage, kingpins, wheel bearings, frame inspection, and maintenance.
    Mast And Fork Systems Procedures:
    Mast assembly inspection, lubrication, roller adjustment, chain adjustment and replacement, fork carriage maintenance, and hydraulic cylinder rod seal replacement.
    Technical Data
    Torque Specifications:
    Detailed torque values for all critical fasteners, including engine components, transmission bolts, wheel nuts, hydraulic fittings, and mast components.
    Schematics:
    Includes detailed hydraulic schematics and electrical wiring diagrams for accurate diagnosis and repair.
    Part Identification:
    While not a parts catalog, the manual will reference specific part names and types necessary for repair procedures.
    📊 Manual Specifications
    File Details
    File Format:
    PDF (Portable Document Format)
    Searchability:
    Likely text-searchable, allowing quick navigation to specific topics
    Print Options
    Print Quality:
    High quality, suitable for printing individual pages or the entire document
    Print Usability:
    Printable on demand; users can print specific sections or the entire manual
    Device Compatibility
    Device Compatibility:
    All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader or compatible PDF viewer)
    Software Requirements
    Software Requirements:
    Adobe Reader (or equivalent PDF reader) - often pre-installed, free download available
    ⚙️ Engine Specifications
    Engine Variants
    Primary Engine Types:
    Internal Combustion Engines (specific manufacturers/models like Perkins, Kubota, or Deutz may vary by regional spec and year, but manual covers all variants for the 351 series)
    Performance
    Typical Horsepower Range:
    Range from approximately 40 HP to 70 HP depending on specific engine variant and model (H20 to H35 capacities)
    Fuel System
    Fuel System Coverage:
    Fuel injection, carburetion (if applicable to older models), fuel pumps, filters, lines, and storage
    Cooling System
    Cooling System Coverage:
    Radiator, coolant, fan, water pump, thermostat, hoses, and related controls
    Lubrication System
    Lubrication System Coverage:
    Engine oil, oil filters, oil pumps, lubrication passages, and oil pressure checks
    🔧 Transmission
    Transmission Types
    Transmission Types Covered:
    Typically hydrostatic transmission (HST) or torque converter automatic transmissions for industrial forklifts of this era. Manual covers all types fitted to the 351 series.
    Transmission Features
    Transmission Features Coverage:
    Hydraulic control, power splitting, drive axle engagement, forward/reverse operation, speed control, torque management
    Transmission Maintenance
    Transmission Fluid Specifications:
    Manual will specify required transmission fluid types (e.g., ISO VG 32, VG 46 hydraulic oil, or specific ATF types depending on transmission variant) and capacities.
    📐 Dimensions
    Capacities
    Lift Capacity Range:
    H20: 2000 kg (4,400 lbs), H25: 2500 kg (5,500 lbs), H30: 3000 kg (6,600 lbs), H35: 3500 kg (7,700 lbs)
    Dimensions
    Typical Mast Height:
    Varies significantly based on mast configuration (e.g., 3-stage, duplex, simplex masts); manual will detail specifications for various mast types.
    Weights
    Operating Weight Range:
    Approximately 3,500 kg to 5,500 kg (7,700 lbs to 12,100 lbs), depending on model and configuration.
    🛡️ Safety Features
    Operator Safety
    Operator Safety Features Coverage:
    Seat belts, overhead guard (OHG), load backrest, braking systems, steering column safety, visibility enhancements, operator presence system (if equipped).
    Hydraulic Safety
    Hydraulic Safety Features Coverage:
    Hydraulic system relief valves, hose burst protection, safety interlocks for mast operation.
    Braking System
    Braking System Coverage:
    Service brakes (typically hydraulic drum or disc), parking brake, hydraulic braking system components, adjustment, and inspection.
    💡 Technology Features
    Operator Interface
    Operator Interface Features Coverage:
    Dashboard indicators, control levers for hydraulics and drive, steering wheel, pedal controls, safety interlock systems.
    Diagnostics
    Diagnostic Capabilities:
    Manual will provide detailed diagnostic flowcharts, error code explanations (if applicable for electronically controlled components), and test procedures for identifying faults.
    Electrical System
    Electrical System Coverage:
    Battery, starter motor, alternator, lighting system, engine control unit (ECU) if applicable, sensors, wiring harnesses, fuses, relays, and diagnostic connectors.
    Hydraulic System
    Hydraulic System Coverage:
    Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, filters, reservoir, pressure regulation, and flow control.
    🔧 Maintenance
    Service Intervals
    Typical Engine Oil Change Interval:
    e.g., Every 500 operating hours or 12 months, whichever comes first (refer to manual for exact specification).
    Typical Hydraulic Filter Change Interval:
    e.g., Every 1000 operating hours or 24 months (refer to manual for exact specification).
    Typical Transmission Fluid Change Interval:
    e.g., Every 1500 operating hours or 24 months, depending on duty cycle (refer to manual for exact specification).
    Fluid Specifications
    Engine Oil Specifications:
    Manual will specify SAE viscosity grades (e.g., 15W-40, 10W-30) and API service classifications (e.g., CI-4, CJ-4) based on engine manufacturer recommendations.
    Hydraulic Fluid Specifications:
    Manual will specify hydraulic oil ISO viscosity grades (e.g., ISO VG 32, VG 46, VG 68) and type (e.g., anti-wear hydraulic oil).
    Coolant Specifications:
    Manual will specify ethylene glycol based antifreeze/coolant mixture and concentration for optimal corrosion protection and freeze protection.
    Known Issues
    Common Wear Items:
    Tire wear, brake pad/shoe wear, hydraulic cylinder seals, mast chain stretching, engine belts and hoses, exhaust system components, battery degradation.
    Potential Troubleshooting Areas:
    Hydraulic system leaks or slow operation, engine performance issues (misfires, power loss), transmission engagement problems, electrical system faults, steering system responsiveness.
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Linde Material Handling is a globally recognized leader in forklifts and warehouse equipment, known for engineering excellence and robust designs, particularly with hydrostatic drivetrains.
    Model Evolution
    Model Evolution:
    The H20-H35 Series 351 represents a generation of Linde's IC engine forklift trucks, built upon a legacy of reliable performance and ergonomic design, likely incorporating advancements in engine efficiency and operator comfort compared to earlier models.
    Production Period
    Typical Production Years:
    While not explicitly stated, the 'Series 351' designation suggests a specific production era, likely from the late 1990s through the early 2000s or similar, prior to major redesigns of Linde's forklift lines.
    🏆 Awards & Recognition
    Recognition
    Industry Recognition:
    Linde forklifts generally receive high marks for durability, operator comfort, and operational efficiency in industry reviews. Specific awards for the 351 series may vary by region and publication year.
    Certifications
    Regulatory Compliance:
    The manual will cover procedures to maintain compliance with relevant safety standards (e.g., OSHA, EN standards) for forklift operation and maintenance.
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