Mazda 6 2006 All Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

The Mazda 6, chassis code GG/GY, represents a significant entry in the mid-size sedan market, renowned for its engaging driving dynamics and stylish design. Introduced as a successor to Mazda's...

20 people are viewing this right now

Tipo: Car

Proveedor:

SKU: 105082

Etiquetas: 2006 6 Car Cars Mazda Misc

Variantes de producto

Descripción

The Mazda 6, chassis code GG/GY, represents a significant entry in the mid-size sedan market, renowned for its engaging driving dynamics and stylish design. Introduced as a successor to Mazda's more conservative offerings, this model aimed to blend sportiness with practicality, often competing with established names like the Toyota Camry and Honda Accord. Its engineering is characterized by a focus on Jinba Ittai, the Mazda philosophy of unity between driver and car, resulting in sharp handling and a responsive feel. Available in sedan, hatchback, and wagon body styles, the Mazda 6 offered a range of gasoline engine variants, including the 2.3L MZR I4, paired with either a 5-speed manual or automatic transmission, making it a versatile choice for discerning drivers. This comprehensive factory service manual provides in-depth technical information for owners, mechanics, and technicians. Covering all gasoline engine variants, manual and automatic transmissions, and all body styles, this approximately 2000+ page English-language resource details everything from routine maintenance procedures like oil changes and filter replacements to complex engine and transmission overhauls. It includes detailed troubleshooting guides, diagnostic procedures for common issues, and precise technical specifications, torque values, and wiring diagrams essential for accurate repair and maintenance. This manual is an indispensable tool for ensuring the optimal performance, reliability, and longevity of your Mazda 6.

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda 6

Year:

Codes

Chassis Code:

GG/GY

👋 Introduction

Market Position

Market Segment:

Mid-size sedan, offering a blend of sportiness and practicality

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion

Key Features

Driving Dynamics:

Renowned for its sharp handling and engaging driving experience, often praised for its chassis tuning

Design:

Stylish exterior and interior design, often incorporating Mazda's 'Nagare' design philosophy elements

Reliability:

Generally considered a reliable vehicle, though specific issues can arise as with any car

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engine variants

Transmission Coverage:

Manual and Automatic transmissions

Body Style Coverage:

Sedan, Hatchback, Wagon

Page Count

Estimated Page Count:

Approx. 2000+

Manual Type

Manual Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, timing system, lubrication

Engine Electrical:

Ignition system, starting and charging systems, sensors, ECUs, wiring diagrams

Fuel System:

Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP)

Cooling System:

Radiator, thermostat, water pump, cooling fan, coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, exhaust pipes

Transmission Mechanical:

Manual gearbox overhaul, clutch assembly, Automatic Transmission (AT) unit, torque converter

Transmission Electrical:

AT shift control, TCM, transmission sensors

Drivetrain:

Front axle, rear axle, CV joints, driveshafts, differential

Suspension:

Front suspension (struts, control arms), rear suspension (multi-link), shock absorbers, springs

Steering:

Power steering system (hydraulic/electric), steering rack, steering column, wheel alignment

Brakes:

Front and rear disc brakes, brake calipers, brake pads, brake lines, ABS, EBD, DSC

Electrical System Body:

Lighting, wipers, power windows, central locking, horn, interior/exterior lamps

HVAC:

Air conditioning system, heater, ventilation, climate control module

Body And Interior:

Body panel removal/installation, interior trim, seats, dashboard, body sealing

Chassis And Frame:

Frame structure, underbody components, corrosion protection

Driver Information:

Instrument cluster, warning lights, diagnostic trouble codes (DTCs)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based diagnosis

Engine Repair:

Engine overhaul, head gasket replacement, timing belt/chain replacement, piston ring replacement

Transmission Repair:

Clutch replacement, manual transmission rebuild, automatic transmission service and overhaul

Brake System Service:

Brake pad and rotor replacement, brake fluid flush, ABS component diagnosis

Suspension And Steering Repair:

Component replacement (shocks, struts, ball joints, tie rods), alignment procedures

Electrical Diagnostics:

Wiring harness repair, sensor testing, ECU diagnostics, component testing

HVAC Service:

Refrigerant recharge, compressor replacement, heater core service

Body Panel Repair:

Door, fender, hood, bumper removal and installation, panel alignment

Safety System Service:

Airbag system information, seatbelt pre-tensioner replacement

Technical Depth

Diagnostic Information:

Includes Diagnostic Trouble Codes (DTCs), symptom analysis, and pinpoint tests

Repair Procedures:

Detailed step-by-step instructions with torque specifications, special tools, and illustrations

Technical Specifications:

Precise measurements, tolerances, clearances, fluid capacities, and electrical data

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems, color-coded for clarity

Illustrations And Diagrams:

Exploded views, schematics, and detailed diagrams of components and systems

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Print Quality

Print Quality:

High resolution, suitable for printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

2.3L MZR I4 (L3-VE)

Displacement:

2261 cc (2.3 Liters)

Bore X Stroke:

87.5 mm x 94.0 mm

Compression Ratio:

9.7:1

Performance

Horsepower:

160 hp @ 6500 rpm (USA spec)

Torque:

155 lb-ft @ 4500 rpm (USA spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane recommended

Engine Options

Other Engine Variants:

2.0L MZR I4 (RF-CX) - common in European/Asian markets, 3.0L Ford Duratec V6 (3.0 AJ) - optional in some markets

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (FN4A-EL for some manual configurations)

Optional

Optional Transmission:

5-speed Automatic Transmission (FW6A-EL)

Features

Sport Mode:

Available on automatic transmission models

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (e.g., Mazda Genuine Gear Oil)

Automatic Transmission Fluid:

Mazda Genuine ATF FZ or equivalent

📐 Dimensions

Exterior

Length:

Sedan: 4770 mm (187.8 in), Hatchback/Wagon: 4720 mm (185.8 in)

Width:

1795 mm (70.7 in)

Height:

Sedan: 1435 mm (56.5 in), Hatchback: 1445 mm (56.9 in), Wagon: 1510 mm (59.4 in)

Wheelbase:

2675 mm (105.3 in)

Weights

Curb Weight:

Approx. 1400 - 1550 kg (3086 - 3417 lbs) depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-star rating

IIHS Side Impact:

Good rating

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Traction Control:

Traction Control System (TCS) often standard or available

Stability Control:

Dynamic Stability Control (DSC) available on higher trims or as an option

Passive Features

Airbags:

Front airbags, side-impact airbags, available side-curtain airbags

Seatbelts:

Three-point height-adjustable front seatbelts with pre-tensioners and load limiters, rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Available Bose premium audio system, CD player, AM/FM radio, auxiliary input

Navigation:

Optional GPS navigation system available on higher trim levels

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Power Accessories:

Power windows, power locks, remote keyless entry

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, using synthetic or synthetic blend oil.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually

Spark Plug Replacement:

Around 60,000 miles (96,000 km) for standard iridium plugs

Transmission Fluid Change:

Manual: Check as needed, automatic: Every 60,000 miles (96,000 km) or as per severe service schedule

Fluid Specifications

Engine Oil Type And Capacity:

SAE 5W-20 synthetic or synthetic blend (check manual for exact spec), capacity approx. 4.8 US quarts (4.5 L) for 2.3L

Coolant Type:

Mazda FL22 Long Life Antifreeze/Coolant (Green)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Rust And Corrosion:

Common issue in areas with road salt, particularly on wheel arches, rocker panels, and subframes.

Clutch Wear:

Manual transmission clutches can wear out over time, especially with aggressive driving.

Power Steering Leaks:

Some models may experience leaks from the power steering hoses or pump.

Exhaust Manifold Cracks:

The exhaust manifold can develop cracks due to thermal stress, leading to exhaust leaks and a ticking noise.

Alternator Failure:

Early models sometimes had issues with alternator longevity.

Interior Rattles And Squeaks:

Like many cars of this era, interior trim pieces can develop squeaks over time.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Focus on Jinba Ittai ('horse and rider as one') driving feel and engineering innovation

Model Evolution

First Generation:

Launched in 2002 (as Mazda Atenza in Japan), the Mazda 6 represented a significant shift in Mazda's design and engineering language, moving towards a more dynamic and sporty image for a mainstream sedan.

Production

Manufacturing Locations:

Primary production often located in Hofu, Yamaguchi Prefecture, Japan; also potentially assembled in other global locations depending on market

🏆 Awards & Recognition

Recognitions

Car Of The Year Nominations:

Often a contender in various 'Car of the Year' awards during its production run due to its design and driving dynamics.

Ratings

Consumer Reports Reliability:

Variable reliability ratings historically; early models sometimes rated lower than later ones. This manual is crucial for addressing potential issues.