🏷️ Basic Information

Make:

Mazda

Model:

3

Year:

2010

Engine Variant:

1.6 L I4 Diesel

Engine Code Typical:

MZR-CD (Specific engine code may vary based on exact market and build date, often Y6 or similar)

👋 Introduction

Segment:

Compact Car / C-segment

Target Audience:

DIY mechanics, independent repair shops, fleet owners, enthusiasts seeking in-depth knowledge.

Competitors 2010:

Volkswagen Golf, Ford Focus, Honda Civic, Toyota Corolla, Opel Astra, Hyundai i30.

Vehicle Strengths 2010:

Sporty handling (Zoom-Zoom philosophy), stylish exterior design, good fuel economy from diesel engine, solid build quality.

Manual Value Proposition:

Provides manufacturer-level technical data for all major repair and maintenance tasks, enabling cost-effective ownership and ensuring correct procedures are followed.

📋 Manual Details

Primary Coverage:

Maintenance and Repair Procedures for Mazda 3 2010 1.6L I4 Diesel

Estimated Page Count:

900-1200+ pages (Typical for comprehensive service manuals)

Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF assumed, given product description)

📖 Manual Coverage

Engine Management:

Engine mechanical, lubrication, cooling, fuel system (injection, glow plugs), exhaust, emissions control, engine diagnostics, starting and charging system.

Transmission:

Manual transmission (specific details for the 5-speed or 6-speed manual commonly found with this engine), clutch system, driveline components.

Chassis And Suspension:

Front and rear suspension, steering system, wheels and tires, brake system (hydraulic and mechanical components, ABS).

Electrical And Electronics:

Wiring diagrams, lighting systems, instrument cluster, audio system, power windows, locks, mirrors, HVAC controls, body control modules (BCM), engine control unit (ECU) interface.

Body And Interior:

Body panels, doors, windows, interior trim, seating, HVAC system, body hardware, corrosion protection.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid level checks, brake pad replacement, tune-up procedures, diagnostic checks.

Repair:

Engine overhaul, transmission repair, suspension component replacement, brake system service, electrical component diagnosis and repair, body panel repair.

Troubleshooting:

Systematic diagnostic flowcharts and common fault analysis for various vehicle systems.

Depth:

Comprehensive: Covers from basic fluid changes and inspections to complete engine, transmission, and component rebuilds. Includes detailed torque specifications, diagnostic procedures, and component removal/installation steps.

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable (if professionally created/scanned)

Digital Quality:

High resolution for clear viewing of diagrams and text.

Binding Type:

N/A (Digital format)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, Turbocharged Diesel (Common Rail Direct Injection)

Displacement:

1560 cc (1.6 Liters)

Bore X Stroke:

Typically around 75.0 mm x 88.3 mm (subject to exact engine variant)

Compression Ratio:

Typically 17.3:1 or similar for modern diesel engines.

Valve Train:

DOHC (Double Overhead Camshaft), 16 Valves

Horsepower Ps:

Approximately 109 PS (80 kW) at ~4000 rpm (common rating for this engine)

Torque Nm:

Approximately 240 Nm (177 lb-ft) at ~1750-2000 rpm (common rating)

Emissions Standard:

Euro 4 compliant (typical for this era)

Injection Type:

Common Rail Direct Injection (CRDi)

Fuel Type:

Diesel

Ignition System:

Compression Ignition; Glow Plug system for cold starts.

Coolant Type:

Mazda Genuine Long Life Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with appropriate inhibitors, e.g., Mazda FL22 or Dex-Cool compatible)

Oil Type Specification:

SAE 5W-30 API SN/CF or ACEA C3 (refer to manual for exact specification, often specific diesel low SAPS oil required)

Oil Capacity Liters:

Approximately 3.8 - 4.0 Liters with filter change (verify in manual)

🔧 Transmission

Type:

5-Speed Manual Transmission (e.g., G25M-R, or similar Mazda designation)

Type:

6-Speed Manual Transmission (less common for 1.6L diesel, but possible in certain markets)

Clutch Type:

Hydraulically operated, single dry plate clutch.

Manual Transmission Fluid:

Mazda Manual Transmission Fluid API GL-4 SAE 75W-90 (or equivalent, verify in manual)

📐 Dimensions

Length Mm:

Approximately 4400-4460 mm (depending on body style - hatchback/sedan)

Width Mm:

Approximately 1755 mm

Height Mm:

Approximately 1470 mm

Wheelbase Mm:

Approximately 2640 mm

Curb Weight Kg:

Approximately 1350-1450 kg (depending on trim and equipment)

Gross Vehicle Weight Rating Kg:

Typically around 1900-2000 kg (verify in manual)

Trunk Volume Liters:

Approximately 340-410 Liters for sedan, 260-330 Liters for hatchback (verify in manual)

🛡️ Safety Features

Euro Ncap Rating:

Generally 5 Stars for the Mazda 3 (2009-2013 generation)

ABS:

Standard (Anti-lock Braking System)

Esp:

Optional or Standard depending on market/trim (Electronic Stability Program)

Traction Control:

Often integrated with ESP, standard on many models.

Airbags:

Front airbags for driver and passenger, side airbags, curtain airbags (standard or optional based on trim).

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners and load limiters.

Child Seat Anchors:

ISOFIX mounting points for child seats.

💡 Technology Features

Display System:

Central display for audio and trip information, optional navigation system may be available.

Audio Features:

AM/FM radio, CD player, MP3 playback, auxiliary audio input (AUX).

Cruise Control:

Standard or Optional depending on trim level.

Bluetooth:

Optional for hands-free calling and audio streaming depending on trim and infotainment package.

🔧 Maintenance

Oil And Filter Change:

Every 15,000 miles (24,000 km) or 12 months, whichever comes first (typical, verify in manual).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months (typical, inspect more frequently).

Fuel Filter Replacement:

Every 45,000 - 60,000 miles (72,000 - 96,000 km) (diesel specific, critical for fuel system health).

Brake Fluid Change:

Every 24 months, regardless of mileage.

Timing Belt Replacement:

This engine typically uses a timing chain, which is designed for the life of the engine but may require inspection and tensioner checks as per manual.

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid (verify in manual)

Coolant Capacity Liters:

Approximately 5.8 - 6.0 Liters (verify in manual)

Diesel Particulate Filter:

DPF regeneration issues or clogging if not driven appropriately (e.g., frequent short trips).

Engine Performance Loss:

Can be related to turbocharger issues, EGR valve problems, or injector faults common in modern diesels.

Glow Plugs:

Potential failure of glow plugs leading to difficult cold starts.

Suspension Components:

Wear on bushings and ball joints, particularly in older or high-mileage vehicles, common across many car models.

📚 Vehicle History

Mazda Philosophy:

'Zoom-Zoom' driving dynamics, focusing on responsive engines, engaging handling, and a connected driving experience.

Mazda 3 Generations:

First Generation (BK, 2003-2008), Second Generation (BL, 2008-2013). This manual covers the second generation (BL).

Diesel Engine Introduction:

The 1.6L MZR-CD diesel was introduced in the second generation Mazda 3, primarily for European and other markets where diesel demand was high.

Production Locations:

Primarily Hofu, Japan; also produced in other Mazda facilities globally depending on market.

🏆 Awards & Recognition

Mazda 3 Reputation:

Consistently praised for its driving dynamics and value in its segment.

Engine Awards Diesel:

While specific engine awards are rare, the 1.6L MZR-CD diesel generally offered good performance and economy for its class.