Engine Mechanical:
Complete engine assembly, disassembly, overhaul, lubrication system, fuel system, emission control systems.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) and sensors.
Drivetrain:
Clutch system, manual transaxle (gearbox), front and rear axle assemblies.
Steering Braking:
Steering system (rack and pinion, power steering), brake system (front and rear disc/drum configurations, ABS if equipped).
Suspension Wheels:
Front and rear suspension components (struts, control arms, bushings), wheel and tire specifications, alignment procedures.
Body Chassis:
Body construction, panels, doors, windows, exterior trim, corrosion protection.
HVAC:
Heater and air conditioning system diagnosis and repair.
Electrical Accessories:
Interior lighting, exterior lighting system, audio system, basic wiring schematics and diagrams.
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections.
Diagnosis Troubleshooting:
Step-by-step diagnostic procedures for common faults, fault code interpretation (OBD-I era).
Repair Rebuild:
Detailed instructions for component removal, disassembly, repair, assembly, and installation.
Adjustments:
Clutch adjustment, brake adjustments, steering alignment procedures.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all major systems.
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection of components (pistons, rings, bearings, valves), cylinder head work, and reassembly with torque specifications.
Transmission Overhaul:
Instructions for transaxle removal, disassembly, inspection of gears, synchros, bearings, and seals, and reassembly with appropriate clearances.
Brake System Service:
Procedures for brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake rotor/drum machining or replacement, brake line inspection and replacement, and bleeding the brake system.
Suspension Geometry:
Detailed specifications and procedures for wheel alignment (camber, caster, toe) and suspension component replacement.
Depth:
Comprehensive, covering basic maintenance to major component overhauls and diagnostics.
Special Tools:
May list required or recommended special tools for specific procedures, such as engine timing tool kits or suspension component presses.
Torque Specifications:
Comprehensive torque specifications for all critical fasteners throughout the vehicle.
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Coolant Change:
Every 24,000 miles (39,000 km) or 24 months.
Spark Plugs Replace:
Refer to manual, typically around 60,000 miles (96,000 km) for iridium/platinum plugs.
Engine Oil Spec:
API SG or SH, SAE 10W-30 or 10W-40 (consult manual for specific ambient temperature recommendations).
Brake Fluid Spec:
DOT 3 or DOT 4 (consult manual for specific Mazda recommendation).
Power Steering Fluid:
Mazda Genuine ATF-Type T or equivalent (consult manual for exact specification).
Engine:
Potential for head gasket leaks, oil leaks from seals and gaskets, though the K8 V6 is generally robust.
Suspension:
Worn control arm bushings, worn strut mounts, requiring periodic replacement.
Electrical:
Degradation of wiring insulation over time, especially in high-heat areas; malfunctioning power windows or central locking actuators.
HVAC:
AC compressor clutch issues, leaking refrigerant lines, clogged heater cores.