🏷️ Basic Information

Make:

Mercedes-Benz

Model:

ML500

Model Code:

W164

Year:

2007

Engine Code:

113.964 (M113 E50)

Chassis Code:

W164

👋 Introduction

Market Position:

The 2007 Mercedes-Benz ML500 (W164 chassis) positioned the brand firmly in the luxury mid-size SUV segment, competing with vehicles like the BMW X5, Lexus RX, and Audi Q7. It offered a blend of performance, luxury, and off-road capability.

Competitive Analysis:

The ML500's key differentiators were its powerful V8 engine, sophisticated interior, advanced safety features, and the prestige associated with the Mercedes-Benz brand. This manual provides the specific technical information required to maintain and repair these luxury-oriented systems.

Key Features:

This service and repair manual software is an officially licensed product, ensuring accuracy and completeness. Its digital format offers quick access and searchable content, significantly aiding in efficient diagnostics and repairs compared to older print manuals.

📋 Manual Details

Coverage Areas:

Full service, repair, diagnostics, and maintenance procedures for the 2007 Mercedes-Benz ML500.

Page Count:

N/A (Software, dynamic content)

Manual Type:

Official Service and Repair Manual Software

Language:

English

Format:

Software/Digital

Update Frequency:

N/A (Software likely reflects specific model year data)

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, drivetrain, transmission (automatic), transfer case, axles, driveshafts, braking system (ABS, ESP), suspension (front and rear), steering system, climate control, HVAC, body electrical, lighting, infotainment, SRS airbags, chassis, interior/exterior trim, body repair, diagnostic procedures, wiring diagrams.

Procedures Included:

Scheduled maintenance, routine inspections, component removal and installation, troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution, repair procedures, component testing, electrical system diagnosis, clutch/brake bleeding, fluid level checks and changes, belt replacement, spark plug replacement, filter replacement, seal replacement, power steering system service, cooling system flush, suspension alignment procedures, steering component replacement, body panel alignment, interior component removal, SRS system checks, comprehensive diagnostic flowcharts.

Technical Depth:

Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls. Includes detailed torque specifications, tolerances, and step-by-step repair instructions suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Tools Coverage:

Details on using Mercedes-Benz diagnostic testers (e.g., STAR Diagnosis/XENTRY) for fault code retrieval, data stream analysis, and component actuation.

📊 Manual Specifications

File Format:

Proprietary Software (likely executable or web-based access)

Print Quality:

N/A (Digital content, high-resolution diagrams and text)

Binding Type:

N/A (Software)

Paper Type:

N/A (Software)

Search Functionality:

Expected to feature robust keyword search capabilities for quick access to specific repair procedures and technical data.

⚙️ Engine Specifications

Primary Engine:

5.0L (4966 cc) V8 SOHC 24-valve

Horsepower:

268 hp @ 5600 rpm

Torque:

319 lb-ft @ 2800-4000 rpm

Fuel System:

Electronic Fuel Injection (EFI) with sequential multi-point fuel injection.

Engine Code Details:

M113 E50 engine, known for its robust construction and smooth power delivery.

Bore Stroke:

97.0 mm x 84.0 mm

Compression Ratio:

9.0:1

Cooling System Type:

Pressurized liquid cooling system with electric fan.

Oil Type Capacity:

API SJ/SL SAE 0W-40 or 5W-40 (check owner's manual for exact MB approval); capacity approx. 8.0 liters (8.5 US quarts).

Engine Management System:

ME 2.8 Engine Control Unit (ECU) or similar Bosch/Mercedes-Benz proprietary system.

🔧 Transmission

Standard Transmission:

722.9 7-speed G-TRONIC automatic transmission

Optional Transmission:

N/A for ML500 in 2007 model year

Transmission Features:

Adaptive electronic control, driver-adaptive shift programs (Comfort, Sport), manual shifting mode (TouchShift).

Transmission Fluid Type:

MB Specification 236.14 Automatic Transmission Fluid (ATF)

Transfer Case Type:

Full-time 4MATIC all-wheel drive system with a 2-speed transfer case (low range available).

📐 Dimensions

Length:

188.2 inches (4780 mm)

Width:

74.9 inches (1903 mm)

Height:

70.4 inches (1788 mm)

Wheelbase:

114.7 inches (2915 mm)

Ground Clearance:

Approximately 8.2 inches (208 mm) in standard configuration.

Seating Capacity:

5 (optional 7-seat configuration)

Cargo Volume Behind Rear Seats:

37.1 cubic feet (1050 liters)

Cargo Volume With Rear Seats Folded:

72.4 cubic feet (2050 liters)

Curb Weight:

Approximately 4,740 lbs (2150 kg)

Gross Vehicle Weight Rating:

Approximately 6,305 lbs (2860 kg)

Towing Capacity:

Up to 7,700 lbs (3500 kg) with optional towing package

🛡️ Safety Features

NHTSA Front Crash Rating:

5-Star

NHTSA Side Crash Rating:

5-Star

IIHS Top Safety Pick:

Yes (for models equipped with optional side airbags)

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), All-Season Traction (4MATIC AWD).

Passive Safety Features:

Frontal airbags, front side-impact airbags, full-length side curtain airbags, active front head restraints, front seatbelt pretensioners, ISOFIX child seat anchors.

💡 Technology Features

Infotainment System:

COMAND (Cockpit Management and Navigation Display) with CD player, AM/FM radio, optional navigation, and Bluetooth connectivity.

Audio System:

Optional Harman Kardon LOGIC 7 surround sound system.

Driver Assistance Features:

Parktronic parking assist, adaptive cruise control (DISTRONIC - optional), rain-sensing wipers, auto-dimming rearview mirror.

Connectivity Options:

Tele Aid (emergency calling system), SiriusXM satellite radio (optional), Bluetooth interface for hands-free calling and audio streaming.

Lighting Features:

Bi-xenon headlamps with cornering light function, LED taillamps.

🔧 Maintenance

Oil Change Interval:

Variable (based on Mercedes-Benz Flexible Service System, typically every 10,000 miles or 12 months).

Transmission Service Interval:

Recommended every 40,000-60,000 miles for fluid and filter change.

Brake Fluid Flush Interval:

Every 2 years regardless of mileage.

Coolant Flush Interval:

Every 5 years or 100,000 miles (initial fill, subsequent may vary).

Engine Oil Specification:

MB Approval 229.5 (e.g., Mobil 1 ESP Formula 5W-30, Shell Helix Ultra 5W-30)

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (e.g., MB 325.0 or 326.0 concentrate, mixed 50/50 with distilled water).

Power Steering Fluid:

MB Specification 236.3 Hydraulic Fluid.

Known Issues:

Air suspension compressor failure, ABS/ESP sensor faults, early W164 models had potential for 'hot soak' issues with the fuel system, transmission control module (TCM) issues, water pump leaks, drive shaft center bearing wear.

Spark Plug Part Number:

NGK PLFR7A-11S (or equivalent OEM spec)

Air Filter Part Number:

Mann-Filter C35153 / Bosch 0986B02350 (example)

Cabin Filter Part Number:

Mann-Filter CU2538 / Bosch 1987432181 (example)

Tire Size Standard:

255/55R18 (example, may vary by trim and options)

Wheel Bolt Pattern:

5x112mm

📚 Vehicle History

Brand Heritage:

Mercedes-Benz, founded in 1926, is renowned for its engineering excellence, luxury vehicles, and pioneering safety innovations. The brand has a long history of developing premium SUVs.

Model Evolution W164:

The W164 generation of the M-Class, introduced for the 2006 model year, represented a significant redesign from its predecessor (W163). It featured a more car-like unibody construction, improved aerodynamics, and a sophisticated interior. The ML500 was a high-performance variant within this generation.

Production Location:

Tuscaloosa, Alabama, USA

Production Years W164:

2006-2011

Model Notes:

The ML500 represented the V8 powertrain option for the W164 ML-Class, offering a significant performance upgrade over the ML350 and ML550 models.

🏆 Awards & Recognition

Recognitions:

The W164 ML-Class generally received positive reviews for its blend of luxury, performance, and capability. While specific awards for the 'ML500' variant might be less common than for the model line as a whole, it was recognized as a strong contender in the premium SUV market.

Ratings:

Consistently rated highly by automotive publications for its comfortable ride, powerful engine, and upscale interior.