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Mercury Milan 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2006 Market Segment: Mid-size Sedan Generation Generation Code: First Generation (DFW) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment...
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SKU: 67790
Etiquetas: 2006 Car Cars Mercury Milan
Mercury Milan 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Milan
Year:
2006
Market Segment:
Mid-size Sedan
Generation
Generation Code:
First Generation (DFW)
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Segment Placement:
The Mercury Milan was positioned as a mid-size sedan, offering a comfortable and stylish alternative within Ford's product lineup, often targeting buyers seeking a blend of practicality and premium feel.
Competitive Analysis
Key Competitors 2006:
Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Chrysler Sebring
Key Features
Vehicle Selling Points:
Stylish design (often compared to Japanese sedans), comfortable ride, available V6 engine, spacious interior for its class.
Manual Value Proposition
Benefit To Owner:
Cost-effective alternative to dealership service, empowers owners with knowledge for DIY repairs and maintenance, aids in accurate diagnosis of issues.
📋 Manual Details
Coverage Areas
Major Coverage:
General Maintenance, Troubleshooting, Engine, Transmission, Brakes, Electrical System, Suspension, Steering, Cooling System, Fuel System, Emission Control, HVAC, Chassis, Body, Restraint Systems, Interior Components, Drivetrain (Differential/Drive/Axle)
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as 'complete' and allowing full printing)
Manual Type
Type:
Workshop Service Repair Manual (Factory Official)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Engine Control System (ECS), Fuel Injection, Ignition System, Emission System
Powertrain:
Engine Mechanical, Transmission (Service/Repair), Differential, Drive Axles
Chassis And Suspension:
Brake System, Suspension System, Steering System
Electrical And Body:
Electrical System, Wiring Diagrams, Body, Chassis, Interior, HVAC, Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Fluid Replacements, Filter Changes
Diagnostics And Repair:
Troubleshooting, Component Diagnosis, Mechanical Repairs, Electrical Repairs, System Overhauls
Special Procedures:
Complete Disassembly and Reassembly of major components
Technical Depth
Depth:
In-depth, step-by-step instructions, suitable for both DIY and professional mechanics, including detailed illustrations and photos.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allows printing of entire manual or specific pages.
Binding Type
Delivery Method:
Digital Download (Link provided post-payment)
Paper Type
Digital Storage:
Can be saved to hard drive or burned to CD-ROM.
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options 2006:
2.3L Duratec 16-Valve I4; 3.0L Duratec 24-Valve V6
Performance
2.3L Duratec Horsepower:
Approx. 153 hp @ 5750 rpm (Actual spec may vary slightly by market/region)
2.3L Duratec Torque:
Approx. 170 lb-ft @ 4500 rpm (Actual spec may vary slightly by market/region)
3.0L Duratec V6 Horsepower:
Approx. 200 hp @ 5750 rpm (Actual spec may vary slightly by market/region)
3.0L Duratec V6 Torque:
Approx. 205 lb-ft @ 4800 rpm (Actual spec may vary slightly by market/region)
Fuel System
Injection Type:
Electronic Port Fuel Injection (PFI)
Engine Management
ECU Type:
Ford Electronic Control Module (ECM)
🔧 Transmission
Standard
I4 Transmission:
5-speed Manual Transmission (MTX-75)
Optional
V6 Transmission:
6-speed Automatic Transmission (AX4N-based)
Features
Automatic Transmission Features:
Electronic control, likely with overdrive and possibly SelectShift functionality (depending on trim).
Fluid Specifications
Automatic Transmission Fluid:
Mercon V (Specific Mercon designation is crucial)
📐 Dimensions
Exterior
Wheelbase:
Approx. 107.4 inches (2728 mm)
Length:
Approx. 191.8 inches (4872 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 57.7 inches (1466 mm)
Weights
Curb Weight I4:
Approx. 3200-3300 lbs (1450-1500 kg) (Varies by trim/options)
Curb Weight V6:
Approx. 3400-3500 lbs (1540-1590 kg) (Varies by trim/options)
Cargo
Trunk Volume:
Approx. 15.8 cubic feet (447 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 5-star passenger (based on typical ratings for this class/era)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Brakes:
Front Disc / Rear Drum (standard), Front & Rear Disc (optional/higher trims), Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front Driver & Passenger Airbags, Optional Side Curtain Airbags
Seatbelts:
Pretensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with subwoofer and Sirius satellite radio.
Navigation:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Keyless Entry:
Standard keyless entry system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on oil type and driving conditions. Refer to manual for exact recommendations.
Engine Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on operating environment.
Cabin Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km).
Fluid Specifications
Engine Oil Type I4:
5W-20 Synthetic Blend or Full Synthetic (Refer to manual for exact API SN or higher certification)
Engine Oil Type V6:
5W-20 Synthetic Blend or Full Synthetic (Refer to manual for exact API SN or higher certification)
Coolant Type:
Motorcraft Gold Coolant (or equivalent OAT coolant) - Typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Wheel bearings, catalytic converter, powertrain control module (PCM) issues, occasional transmission solenoid issues.
Body And Interior:
Some reports of minor interior trim rattles, potential for window regulator issues over time.
📚 Vehicle History
Brand Heritage
Mercury Brand Context:
Mercury was a division of Ford Motor Company, positioned as a mid-market brand, often offering slightly more upscale or sportier versions of Ford models.
Model Evolution
Mercury Milan Debut:
The Milan was introduced for the 2006 model year as a replacement for the Mercury Sable, marking Mercury's entry into the modern mid-size sedan segment.
Platform Sharing:
Based on the Mazda-developed Ford CD3 platform, shared with the Ford Fusion and Mercury Milan.
Production
Assembly Location:
Flat Rock, Michigan, USA (Ford's AutoAlliance International plant)
Production End
Mercury Brand Discontinuation:
The Mercury brand was officially discontinued in 2011, leading to the end of Milan production.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2006 Mercury Milan are not widely publicized, the vehicle's platform (shared with the Ford Fusion) generally received decent safety ratings from organizations like IIHS and NHTSA for its era.
Ratings
Consumer Ratings General:
Consumer reviews at the time often praised its styling and comfortable ride, while sometimes noting a less refined powertrain compared to some Japanese competitors.
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