The Mercury Milan, produced from 2006 to 2009, is a mid-size sedan built on a versatile platform, sharing its foundation with global models. This vehicle offered a distinct European-inspired styling, setting it apart from many mainstream competitors. Powering the Milan were efficient engine options, including a 2.3L inline-four and a more potent 3.0L V6, both featuring Electronic Fuel Injection. The Milan was available with a 5-speed manual or a 6-speed automatic transmission, catering to diverse driver preferences. Safety was a key consideration, with standard Anti-lock Braking System (ABS) and front airbags, and optional side and curtain airbags, contributing to generally favorable crash test ratings.
This comprehensive workshop service repair manual in English provides factory-level technical information for the Mercury Milan. It covers all essential aspects of vehicle maintenance and repair, including detailed procedures for engine service, transmission repair, brake systems, electrical diagnostics with wiring diagrams, suspension, steering, cooling, fuel systems, chassis, body, emissions, and HVAC. The manual offers extensive troubleshooting guides, step-by-step repair instructions with detailed substeps, and critical notes, cautions, and warnings. It is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity.
Platform:
Ford CD3 Platform
Market Segment:
Mid-size sedan, positioned as a stylish and comfortable alternative
Competitors:
Competed with vehicles like the Toyota Camry, Honda Accord, Chevrolet Malibu, and Nissan Altima.
Design Philosophy:
Offered a more expressive European-inspired styling compared to some mainstream competitors, particularly within the Ford/Mercury lineup.
Coverage Scope:
Comprehensive factory service and repair
Estimated Pages:
Hundreds (specific count not provided but implied extensive)
Type:
Workshop Service Repair Manual
Engine Service:
Engine service and repair procedures, including disassembly and reassembly
Transmission Service:
Transmission service and repair for all configurations
Brake System:
Detailed brake system diagnosis, repair, and maintenance
Electrical System:
Complete electrical system diagnostics, including wiring diagrams
Suspension Steering:
Suspension and steering system repair and alignment procedures
Cooling Fuel Systems:
Cooling system, fuel injection, and fuel system servicing
Chassis Body:
Chassis and body repair, including interior and restraint systems
Emission HVAC:
Emission control systems and HVAC (Heater/Air Conditioning) service
Engine Control:
Engine control system diagnosis and repair
Drive Axle:
Differential and axle servicing
Maintenance:
General maintenance, periodic lubrication, and fluid changes
Troubleshooting:
Extensive troubleshooting guides for common and complex issues
Repair Rebuild:
Step-by-step repair and complete disassembly/reassembly procedures
Electrical Diagnostics:
Diagnosis and repair of electrical system faults, including wiring diagrams
Depth:
Detailed, in-depth factory-level technical information suitable for both DIY and professional mechanics
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged insets for clarity
Instruction Style:
Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Printability:
Printable without restriction, allowing for full manual or section printing
Binding:
N/A (Digital download)
Paper:
N/A (Digital download)
Engine Options:
Available with a 2.3L Duratec I4 and a 3.0L Duratec V6
2.3L Duratec Hp:
Approximately 156 hp
3.0L Duratec V6 Hp:
Approximately 203 hp
Fuel Delivery:
Electronic Fuel Injection (EFI)
Transmission Options:
Likely offered with both manual and automatic transmissions depending on engine and trim.
Automatic Transmission:
Commonly paired with a 6-speed automatic transmission (e.g., 6F50) for V6 models.
Manual Transmission:
A 5-speed manual transmission was likely available for the 2.3L engine.
Wheelbase:
Approximately 107.4 inches (based on CD3 platform)
Length:
Approximately 191.8 inches
Trunk Capacity:
Around 15.6 cubic feet
Curb Weight:
Varies by engine and trim, typically ranging from 3,300 to 3,600 lbs
NHTSA Frontal Crash:
Likely received good ratings in NHTSA frontal crash tests.
IIHS Crashworthiness:
Generally performed well in IIHS crashworthiness evaluations, often earning 'Good' ratings.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (ESC)
Airbags:
Standard front airbags, with optional side and curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners
Audio System:
Available premium audio systems, including SiriusXM satellite radio options.
Navigation:
Optional factory navigation system.
Cruise Control:
Standard cruise control system.
Auxiliary Input:
Available auxiliary audio input jack.
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on oil type and driving conditions.
Tire Rotation:
Recommended every 5,000 to 7,500 miles
Coolant Flush:
Typically every 30,000 to 60,000 miles or 2-5 years
Engine Oil Type:
Likely SAE 5W-20 or 5W-30, meeting Ford specifications (e.g., WSS-M2C930-A)
Transmission Fluid:
Mercon V or equivalent for automatic transmissions; manual transmission fluid specific to application.
Coolant Type:
Ford Premium Engine Coolant (green or yellow concentrate mixed with distilled water)
Ignition Coils:
Some models, particularly with the V6, experienced issues with failing ignition coils leading to misfires.
Transmission Control Module:
Potential for Transmission Control Module (TCM) issues leading to erratic shifting or 'limp mode'.
Suspension Components:
Reports of premature wear on certain suspension components like control arm bushings or sway bar links.
Brand Context:
Mercury was an automobile brand of Ford Motor Company, positioned between Ford and Lincoln, known for its distinct styling and features.
Platform Sharing:
The Milan was a rebadged version of the Mazda 6 and shared its platform (Ford CD3) with other Ford and Mazda vehicles, indicating a global development approach.
Production Years:
2006-2009
Manufacturing Location:
Flat Rock, Michigan, USA
IIHS Top Safety Pick:
While specific year awards vary, the Milan generally performed well in safety tests, reflecting a focus on safety by Ford during this period.
