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Mitsubishi 3000GT GTO 1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Year: 1994 Codes Chassis Code: Z16A (All-Wheel Drive / Active Aerodynamics / Active Suspension), Z15A (Front-Wheel Drive) 👋 Introduction Market...
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SKU: 81379
Mitsubishi 3000GT GTO 1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT / GTO
Year:
1994
Codes
Chassis Code:
Z16A (All-Wheel Drive / Active Aerodynamics / Active Suspension), Z15A (Front-Wheel Drive)
👋 Introduction
Market Position
Segment:
High-performance sports car, often considered a grand tourer (GT).
Competitive Analysis
Competitors:
Dominated a niche against cars like the Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette, and Porsche 968.
Key Features Vehicle
Innovations:
Featured groundbreaking technologies for its era, including All-Wheel Drive (AWD), All-Wheel Steering (AWS), Active Aerodynamics (adjustable front air dam and rear wing), and electronically controlled suspension (ECS/ECS-II).
Key Features Manual
User Experience:
Designed for professional technicians but accessible to DIY mechanics due to detailed steps, clear illustrations, and organized layout.
📋 Manual Details
Coverage Areas
Markets Covered:
Primarily North America (3000GT) and Japan (GTO), with applicability to global variants.
Page Count
Estimated Page Count:
Extensive, typically over 1500 pages for a comprehensive factory service manual.
Manual Type
Manual Type:
Full Service Repair Manual / Factory Service Manual (FSM)
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including cylinder head, block, pistons, crankshaft, camshafts, timing belts, lubrication system, cooling system.
Engine Performance:
Engine tuning, fuel injection system, ignition system, emissions control, turbocharger systems (on twin-turbo models).
Transmission:
Manual and automatic transmission service, clutch operation, gearbox overhaul, drivetrain components (driveshafts, axles, differentials).
Brakes:
Brake system diagnosis and repair, including ABS, rotors, calipers, lines, master cylinder, parking brake.
Suspension Steering:
Front and rear suspension, steering system, power steering, alignment specifications, Active Suspension System (if equipped).
Electrical:
Complete electrical system diagnosis, wiring diagrams, fuse locations, battery, alternator, starter, lighting, instrumentation, body electronics.
Body Chassis:
Body panel removal/installation, interior trim, glass, doors, hood, trunk, chassis components, corrosion protection, Active Aerodynamics (if equipped).
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Diagnostics:
On-Board Diagnostics (OBD-I for this era) troubleshooting, diagnostic trouble codes (DTCs), sensor testing, actuator testing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls.
Troubleshooting:
Systematic diagnosis of common and uncommon problems, fault finding techniques.
Wiring Diagrams:
Detailed, component-level wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full printable, allowing users to print individual pages or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
Delivery Method
Delivery:
Instant Download
Software Requirements
Software:
Adobe PDF Reader, WinRAR (for potential .zip archives).
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
⚙️ Engine Specifications
Primary Engine Na
Engine Code Na:
6G72 (Naturally Aspirated)
Configuration Na:
3.0L (2972cc) SOHC V6
Horsepower Na:
222 hp @ 6000 rpm (North American Spec)
Torque Na:
205 lb-ft @ 4500 rpm (North American Spec)
Twin Turbo
Engine Code Tt:
6G72-TT (Twin Turbo)
Configuration Tt:
3.0L (2972cc) DOHC V6 with Twin Turbochargers
Horsepower Tt:
300 hp @ 6000 rpm (North American Spec)
Torque Tt:
307 lb-ft @ 4500 rpm (North American Spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU Type:
ECU controlled, often with engine performance modes.
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual (F5M33)
Transmission Type Tt:
6-speed Manual (Getrag 6-speed) / 4-speed Automatic (W4A51)
Optional
Optional Transmission:
4-speed Automatic available on some naturally aspirated models.
Features
AWD System:
Full-time viscous coupling All-Wheel Drive (AWD) on Twin Turbo models, featuring a 45% front / 55% rear torque split.
Aws System:
Active Four-Wheel Steering (4WS) on some models, electronically controlled.
📐 Dimensions
Exterior
Length:
Approximately 4,600 mm (181.1 in)
Width:
Approximately 1,840 mm (72.4 in)
Height:
Approximately 1,250 mm (49.2 in)
Weights
Curb Weight Na:
Around 1,500 kg (3,307 lbs)
Curb Weight Tt:
Around 1,650 kg (3,638 lbs) for AWD/Active models.
Wheelbase
Wheelbase:
Approximately 2,500 mm (98.4 in)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively documented for this era, typical for sports cars.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Aws:
Four-Wheel Steering (4WS) provides enhanced maneuverability and stability.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point inertia reel seatbelts.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems were available, often with cassette decks and CD players. Manual covers electrical diagnostics for these components.
Driver Assistance
Active Aero:
Adjustable front spoiler and rear wing for optimized aerodynamics at different speeds.
Ecs:
Electronically Controlled Suspension (ECS) offered adjustable ride height and stiffness settings.
Connectivity
Diagnostic Ports:
OBD-I diagnostic connector located under the dash, specific to Mitsubishi's protocol for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, using specified oil grade.
Timing Belt Replacement:
Crucial! Every 60,000 miles (96,000 km) or 4-5 years due to interference engine design. Manual will detail procedure and associated components (tensioners, idlers).
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Manual will provide exact specifications and capacities.
Coolant Spec:
Ethylene glycol based, 50/50 mix with distilled water. Manual specifies type and capacity.
Transmission Fluid At:
DIAMOND ATF SP-II or equivalent. Manual specifies capacity and change intervals.
Differential Fluid AWD:
Gear oil GL-5, SAE 75W-90 for transfer case and rear differential. Manual specifies type and capacity.
Known Issues
Tdc Issues:
Timing belt failure due to age/wear is catastrophic. Hydraulic tensioner can fail. Manual covers inspection and replacement.
ECM Failures:
Engine Control Module (ECM) can be prone to failure with age. Manual provides diagnostic procedures for ECM.
Active Suspension:
ECS components (sensors, actuators, hydraulic lines) can develop leaks or fail over time. Manual details diagnosis and repair.
Turbo Failures Tt:
Turbocharger issues, oil leaks, and wastegate problems can occur. Manual covers turbocharger inspection and rebuilds.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in motorsport and performance vehicle development, evident in the 3000GT/GTO.
Model Evolution
Generation:
First generation (1990-1993), Second generation (1994-1999). This manual covers the introduction of the second generation, often referred to as the 'facelift' model.
Production
Manufacturing Plant:
Produced in Japan at Mitsubishi's Nagoya plant.
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver magazine's 'Ten Best' list in 1992 and 1993.
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