Mitsubishi Eclipse 2003 2004 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Generation: Third Generation Model Years Covered: 2003, 2004, 2005 Codes Platform Code: Mitsubishi D platform (4G6/4G64 based chassis) 👋 Introduction Market...

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Tipo: Coches

Proveedor:

SKU: 415530

Etiquetas: 2003 2004 2005 Car Cars Eclipse Misc Mitsubishi

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse

Model Generation:

Third Generation

Model Years Covered:

2003, 2004, 2005

Codes

Platform Code:

Mitsubishi D platform (4G6/4G64 based chassis)

👋 Introduction

Market Position

Vehicle Segment:

Compact Sports Coupe/Convertible

Target Demographic:

Younger buyers, enthusiasts seeking sporty styling and performance.

Competitive Analysis

Key Competitors:

Honda Civic Si, Acura RSX, Toyota Celica, Nissan 240SX (previous generation), Ford Mustang (lower trims).

Key Features

Styling:

Aggressive, aerodynamic design with a distinctive 'sunglasses' front end on this generation.

Engine Options:

Choice between a naturally aspirated inline-four and a potent turbocharged V6 engine.

Performance Variants:

GT and GTS trims offered enhanced performance, particularly the GTS with the V6.

Convertible Option:

Available as a convertible model, appealing to a broader market.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Page Count:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, and timing system.

Engine Performance:

Information on fuel injection systems (MPI), ignition systems, emissions control systems (EVAP, EGR), cooling systems, lubrication systems, and engine diagnostics.

Transmission Manual:

Repair and overhaul procedures for the manual transmission, including clutch operation, gearbox components, and gear shift mechanisms.

Transmission Automatic:

Detailed overhaul and repair procedures for the automatic transmission, including torque converter, valve body, planetary gear sets, and electronic controls.

Drivetrain:

Front-wheel drive (FWD) system, including front axle, CV joints, drive shafts, and differential components.

Suspension:

Front and rear suspension systems (MacPherson struts front, multi-link rear), including shock absorbers, springs, control arms, bushings, and alignment specifications.

Steering:

Power steering system, including pump, steering rack, tie rods, and associated components.

Brakes:

Front and rear disc brake systems, including hydraulic components (master cylinder, brake lines, calipers), parking brake system, ABS (Anti-lock Braking System) components and diagnostics.

Electrical System:

Comprehensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting, horns, wipers, power windows, and mirrors.

Body And Chassis:

Body construction, panel removal and installation, doors, windows, interior trim, exterior trim, bumpers, and basic chassis structure.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and control systems.

Safety Systems:

Airbag system operation, SRS (Supplemental Restraint System) components, and related diagnostics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), coolant flushes, brake fluid changes, spark plug replacement, belt inspections and replacement.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for various systems and components.

Repair And Rebuild:

Step-by-step instructions for repairing and rebuilding major components such as engines, transmissions, brake calipers, and suspension parts.

Component Replacement:

Detailed guides for replacing common wear items and parts like clutches, alternators, starter motors, radiators, water pumps, and catalytic converters.

Diagnostics:

OBD-II (On-Board Diagnostics II) information, including diagnostic trouble codes (DTCs), sensor data interpretation, and diagnostic tool usage.

Wheel Alignment:

Specific camber, caster, and toe-in specifications for front and rear wheels.

Electrical Diagnostics:

Wiring diagrams, connector pinouts, resistance and voltage testing procedures for various electrical circuits.

Technical Depth

Depth Level:

Comprehensive

Target Audience:

Mechanical technicians, advanced DIY enthusiasts.

Diagnostic Capability:

Advanced diagnostic procedures, including component testing, signal tracing, and interpretation of sensor data.

Repair Scope:

From basic fluid services to complete engine and transmission rebuilds, including specialized procedures for systems like ABS and airbags.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF (standard for professional manuals).

Printability:

Printable pages.

Print Quality

Image Resolution:

Expected to be high enough for clear diagrams and illustrations (typical for professional workshop manuals).

Binding Type

Digital Format:

N/A (Digital File)

Paper Type

Digital Format:

N/A (Digital File)

⚙️ Engine Specifications

Primary Engine

Base Engine:

2.4L Inline-4 (4G64)

Optional Engine:

3.0L V6 SOHC (6G72), often turbocharged in higher trims.

Performance

Base Engine Horsepower:

Approx. 147 hp @ 5800 rpm

Base Engine Torque:

Approx. 158 lb-ft @ 4000 rpm

Gt Engine Horsepower:

Approx. 197 hp @ 5500 rpm (Naturally Aspirated V6)

Gt Engine Torque:

Approx. 205 lb-ft @ 4000 rpm (Naturally Aspirated V6)

Gts Engine Horsepower:

Approx. 200 hp @ 5500 rpm (Naturally Aspirated V6, some variations may exist)

Gts Engine Torque:

Approx. 205 lb-ft @ 4000 rpm (Naturally Aspirated V6, some variations may exist)

Gts Turbo Engine Horsepower:

Approx. 260 hp @ 5500 rpm (Factory Turbo V6, rare, often aftermarket tuned)

Gts Turbo Engine Torque:

Approx. 255 lb-ft @ 3500 rpm (Factory Turbo V6, rare)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Recommended Fuel:

87 octane regular unleaded (for 2.4L and 3.0L NA), 91+ octane premium unleaded (for Turbocharged variants).

Fuel Tank Capacity:

15.1 gallons (57 liters)

Engine Codes

4 Cylinder Code:

V6 Code:

🔧 Transmission

Standard

Base Transmission:

5-speed manual transmission

Optional

Optional Transmission Na:

4-speed automatic transmission

Optional Transmission V6:

5-speed automatic transmission

Features

Clutch Type:

Hydraulically actuated, dry single-plate clutch (manual).

Drive Type:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Wheelbase:

103.2 inches (2621 mm)

Length:

179.5 inches (4560 mm)

Width:

70.1 inches (1780 mm)

Height:

53.1 inches (1350 mm) (Coupe), 53.3 inches (1355 mm) (Convertible)

Cargo

Trunk Volume Coupe:

Approx. 8.8 cubic feet (0.25 cubic meters)

Weights

Curb Weight Base:

Approx. 2976 lbs (1350 kg)

Curb Weight V6:

Approx. 3197 lbs (1450 kg)

Curb Weight Convertible:

Approx. 3252 lbs (1475 kg)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

4 Stars (2003 Model Year)

NHTSA Front Passenger:

4 Stars (2003 Model Year)

IIHS Frontal Offset:

Good (2003 Model Year)

Active Features

Standard on most trims, optional on base models.

Traction Control:

Optional on higher trims, often linked to V6 models.

Passive Features

Airbags:

Front dual-stage airbags standard. Side curtain airbags were optional/unavailable on earlier models of this generation.

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, some models featured premium audio systems (e.g., Rockford Fosgate) with subwoofers.

Navigation:

Rarely offered, mostly aftermarket head units were common upgrades.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Available on higher trim levels.

Connectivity

Auxiliary Input:

Not typically equipped; aftermarket solutions are common for audio connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil. Refer to manual for severe vs. normal driving conditions.

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Approx. 60,000 miles (96,000 km) for iridium-tipped plugs, consult manual for specific type and interval.

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years (crucial for the 4G64 engine, interference engine).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SJ or higher) for 2.4L and 3.0L engines. Check owner's manual for specific viscosity grade recommendations based on temperature.

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change for 2.4L; Approx. 4.7 quarts (4.4 liters) with filter change for 3.0L V6.

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific Mitsubishi approved coolant type (e.g., DIA-COOL Premium).

Transmission Fluid Manual:

API GL-4 Gear Oil, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Mitsubishi Genuine ATF-SP III or equivalent.

Power Steering Fluid:

Dexron III ATF or equivalent power steering fluid.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Engine Mounts:

Premature wear and cracking of engine and transmission mounts, especially on V6 models, leading to vibrations and clunking.

Timing Belt Tensioner:

Failure of the timing belt tensioner on the 4G64 engine can lead to catastrophic engine damage due to it being an interference engine.

Catalytic Converter:

The catalytic converter can become clogged or fail, affecting performance and emissions, particularly on higher mileage vehicles.

Cv Axles:

Wear and tear on CV joint boots can lead to torn boots, grease expulsion, and eventual joint failure, causing clicking noises when turning.

Interior Plastics:

Some interior plastic components can become brittle or degrade over time due to sun exposure.

ABS Sensors:

ABS wheel speed sensors can fail, leading to ABS warning lights and reduced braking performance.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Japanese automaker with a long history in motorsports and vehicle manufacturing, known for reliable and sometimes performance-oriented vehicles.

Model Evolution

Eclipse Lineage:

Successor to the popular DSM (Diamond-Star Motors) era Eclipse, originally developed with Chrysler (Eagle Talon, Plymouth Laser). This generation marked a shift to a more mainstream, less raw platform.

Production

Manufacturing Location:

Normal, Illinois, USA (joint venture with Chrysler Corporation, though the partnership ended before this generation's release).

Production Years:

2000-2005 (Third Generation)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The V6 Eclipse models were often praised for their performance relative to price but did not consistently make '10 Best' lists in this generation.

Ratings

Consumer Reports:

Mixed reliability ratings for this generation, particularly concerning the 4-cylinder engine timing belt and overall electrical components.

Certifications

Emissions Compliance:

Meets EPA and California Air Resources Board (CARB) emissions standards for its respective model years.