Mitsubishi Evolution VII Evo 7 2001 2002 2003 Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

The Mitsubishi Lancer Evolution VII (Evo 7), produced between 2001 and 2003, is a high-performance compact car with a strong heritage in rally racing. This model, chassis code CT9A, is...

18 people are viewing this right now

Tipo: Car

Proveedor:

SKU: 149060

Etiquetas: 1640 2001 2002 2003 Agriculture Car CASE Combines Evo 7 Evolution VII Mitsubishi Other Agricultural Equipment

Variantes de producto

Descripción

The Mitsubishi Lancer Evolution VII (Evo 7), produced between 2001 and 2003, is a high-performance compact car with a strong heritage in rally racing. This model, chassis code CT9A, is renowned for its sophisticated all-wheel-drive system featuring Active Yaw Control (AYC) and a powerful 2.0-liter turbocharged 4G63T engine. Engineered for exceptional handling and exhilarating driving dynamics, the Evo VII embodies a commitment to performance and advanced automotive technology, making it a sought-after vehicle for enthusiasts and performance driving. This comprehensive Workshop Service Repair Manual in English provides detailed guidance for the Mitsubishi Lancer Evolution VII (2001-2003). It covers a wide array of systems, including engine mechanical and electrical, transmission, suspension, brakes, fuel, exhaust, cooling, body, interior, HVAC, and chassis. The manual offers step-by-step procedures for maintenance, troubleshooting, repair, overhaul, adjustments, and component installation. It also includes essential technical specifications, wear limits, tightening torques, diagnostic information, and references to special tools, ensuring owners and technicians can effectively maintain and repair this performance-oriented vehicle.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII (Evo 7)

Generation:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Performance compact car, rally homologation special.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale (previous generation competitors).

Key Features

Performance Focus:

Designed for rallying and high-performance driving, renowned for its all-wheel-drive system and turbocharged engine.

Technology:

Advanced Active Yaw Control (AYC) system for enhanced handling and traction, twin-scroll turbocharger, multi-point fuel injection.

Manual Value Proposition

Target Audience:

Enthusiasts, DIY mechanics, professional technicians working on Mitsubishi Lancer Evolution VII models.

Download Advantage:

Instant download availability provides immediate access to crucial repair information.

📋 Manual Details

Coverage Areas

Applicable Years:

2001, 2002, 2003

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, and repair of all engine components including block, cylinder head, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system.

Engine Electrical:

Ignition system, fuel injection system, starting system, charging system, sensors, ECU troubleshooting, wiring diagrams.

Transmission:

Manual transmission (including 5-speed and 6-speed variants depending on specific market configurations), clutch system, transfer case, driveshafts, differential (front and rear), Active Yaw Control (AYC) system.

Suspension And Steering:

Front and rear suspension components (struts, springs, control arms, bushings), power steering system, steering rack, wheel alignment specifications.

Brakes:

Front and rear brake systems (discs, calipers, pads), ABS system, brake fluid specifications, bleeding procedures.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, EVAP system.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, hangers.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, cooling fan, pressure cap, coolant specifications.

Body And Interior:

Body panel removal and installation, interior trim, seats, dashboard, door mechanisms, glass, weatherstripping.

Electrical System:

Lighting system (headlights, taillights, interior lights), power windows, mirrors, central locking, battery, starter, alternator, fuses, relays, onboard diagnostics (OBD-II).

HVAC:

Air conditioning system, heater core, blower motor, climate control unit, refrigerant specifications.

Chassis And Frame:

Chassis structure, body reinforcement, jacking points, towing information.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides, fault code interpretation.

Repair And Overhaul:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Adjustments:

Engine tuning, idle speed adjustment, clutch adjustment, brake adjustment, suspension alignment.

Installation And Replacement:

Detailed procedures for replacing all major components and systems.

Technical Depth

Depth Of Coverage:

Comprehensive 'bumper-to-bumper' coverage with detailed explanations, pictorial diagrams, and exploded views.

Diagnostic Capabilities:

Includes diagnostic trouble codes (DTCs), sensor data interpretation, and specific diagnostic routines.

Special Tools:

References to specific Mitsubishi service tool numbers and illustrations of their usage where applicable.

Specifications And Limits:

Detailed specifications, wear limits, tightening torques, and critical measurement data for all components.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable:

Page Clarity:

High-resolution scans ensure clarity of text and diagrams.

Binding Type

Digital Binding:

Not applicable (digital download)

Paper Type

Digital Paper Type:

Not applicable (digital download)

Compatibility

Operating Systems:

Windows, Mac, Linux

Software Requirements

Reader Software:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve.

Performance

Displacement:

2.0 Liters (1997 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Horsepower Est Jdm:

280 PS (276 hp) @ 6500 rpm

Torque Est Jdm:

373 Nm (275 lb-ft) @ 3000 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with electronic control.

Turbocharger:

Mitsubishi TD05HR-16G7 twin-scroll turbocharger.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity grades (e.g., 10W-40, 5W-40) and API specifications based on climate and usage.

Coolant Type:

Ethylene glycol based, long-life coolant (refer to manual for exact Mitsubishi specification).

🔧 Transmission

Standard

Type:

5-speed manual transmission (standard in most markets), optional 6-speed manual (e.g., RS models, some JDM).

Features

All Wheel Drive:

Full-time 4WD system with Active Yaw Control (AYC) and helical center differential.

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 gear oil specifications and viscosity grades.

Transfer Case Fluid:

Refer to manual for specific fluid type and capacity.

Rear Differential Fluid:

Refer to manual for specific LSD (Limited Slip Differential) fluid type and capacity.

📐 Dimensions

Exterior

Length:

Approx. 4,405 mm (173.4 inches)

Width:

Approx. 1,770 mm (69.7 inches)

Height:

Approx. 1,415 mm (55.7 inches)

Wheelbase:

Approx. 2,600 mm (102.4 inches)

Weights

Curb Weight:

Approx. 1,400 - 1,450 kg (3,086 - 3,197 lbs), varies by trim and options.

Gross Vehicle Weight Rating:

Refer to vehicle placard or manual for specific GVWR.

🛡️ Safety Features

Ratings

Crash Test Data:

Specific crash test ratings (e.g., NHTSA, Euro NCAP) for the 2001-2003 Evo VII may vary by market. Refer to relevant automotive safety databases.

Active Features

Active Yaw Control:

AYC system actively distributes torque to rear wheels for enhanced cornering stability and traction.

Anti Lock Braking System:

ABS standard, preventing wheel lock-up during hard braking.

Passive Features

Airbags:

Driver and passenger front airbags standard. Side airbags may be optional depending on trim and market.

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters.

Body Structure:

Reinforced body structure designed for rigidity and impact absorption.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted Clarion or Mitsubishi branded audio systems with CD player, AM/FM radio. Options may include premium sound systems.

Driver Assistance

Active Yaw Control:

Primary driver assistance system for performance handling and stability.

Connectivity

Diagnostic Port:

OBD-II compliant diagnostic port for accessing engine and system data.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions.

Timing Belt Replacement:

Crucial maintenance item for the 4G63T engine. Refer to manual for mileage or time interval (typically 80,000 - 100,000 km).

Spark Plug Replacement:

Refer to manual for recommended interval and plug type (e.g., platinum or iridium).

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification and change interval).

Power Steering Fluid:

Refer to manual for specific fluid type (e.g., ATF or specific power steering fluid).

Known Issues

Engine Reliability:

Generally robust 4G63T engine, but can be prone to issues like head gasket failure if overheated or improperly maintained. Weak oil pump gears are a known failure point on some variants.

Ayc System:

AYC hydraulic pump and sensors can be a source of issues, often requiring specialized diagnostic tools.

Clutch Wear:

High-performance clutch can wear faster under aggressive driving conditions.

Maintenance Tips

Oil Viscosity Selection:

Use manufacturer-specified oil viscosity for optimal engine protection, especially considering the turbocharger.

Timing Belt Tensioner:

Always replace the timing belt tensioner and idler pulleys when replacing the timing belt for preventative maintenance.

📚 Vehicle History

Brand Heritage

Rally Roots:

Directly descended from Mitsubishi's successful WRC (World Rally Championship) vehicles.

Model Evolution

Evolution Series:

Part of the iconic Lancer Evolution lineage, known for continuous technological advancement and performance enhancements.

Production

Production Period:

The Evolution VII was produced from January 2001 to March 2003.

Manufacturing Location:

Japan

Market Introduction

Introduction Year:

🏆 Awards & Recognition

Recognitions

Rally Heritage:

Multiple World Rally Championship (WRC) manufacturer and driver titles achieved by Mitsubishi with Lancer Evolution models, cementing its performance reputation.