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Mitsubishi Evolution X Evo 10 2008 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Short: Evo X Year: 2008 Codes Chassis Code: CZ4A 👋 Introduction Market Position Positioning: The Lancer Evolution X (Evo...
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Mitsubishi Evolution X Evo 10 2008 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Model Short:
Evo X
Year:
2008
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Positioning:
The Lancer Evolution X (Evo X) represented the pinnacle of Mitsubishi's rally-bred performance sedan lineage, positioned as a highly capable all-wheel-drive sports car with a strong emphasis on driving dynamics and technological innovation.
Competitive Analysis
Competitors:
Competed directly with performance sedans such as the Subaru Impreza WRX STI, Mitsubishi's own Lancer Ralliart (lower trim), and in some markets, cars like the BMW M3 and Audi S4, albeit at a more accessible price point.
Key Features
Performance Tech:
Iconic turbocharged 4B11T engine, advanced Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC), optional TC-SST dual-clutch transmission, high-performance Brembo braking system.
Design:
Aggressive styling with distinctive front grille, functional aero components, and a driver-focused cockpit.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Mitsubishi Lancer Evolution X (CZ4A) models for the 2008 model year, encompassing various trim levels and drivetrain configurations available in key markets.
Page Count
Estimated Page Count:
Over 2000 pages (typical for a complete factory service manual)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4B11T), transmission (manual and SST), drivetrain (AWD system, ACD, AYC, differentials).
Chassis:
Suspension (front and rear), steering, braking system (including ABS and EBD).
Electrical:
Complete electrical system schematics, ECUs, sensors, lighting, audio, power accessories, body control modules.
Body:
Body structure, panels, interior trim, exterior components, safety systems (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, basic inspections.
Repair:
Detailed step-by-step repair procedures for all major components and systems, including component removal, installation, and adjustment.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing, wiring diagrams.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls, including complex electronic system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
DOHC MIVEC turbocharged inline-4
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower Ps:
295 PS (291 hp) @ 6,500 rpm (approx., market dependent)
Torque Nm:
407 Nm (300 lb-ft) @ 3,500 rpm (approx., market dependent)
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Injection System:
Electronic Multi-Point Fuel Injection (MPI) with sequential firing.
Turbocharger:
MHI TD05H-15G turbocharger with intercooler.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (GSR trim typically)
Optional
Transmission Type:
6-speed Twin Clutch Sportronic (TC-SST) Automated Manual Transmission (GSR Premium/International trims).
Features
Drivetrain:
All-Wheel Drive (AWD) with Super All-Wheel Control (S-AWC).
Acd Ayc:
Active Center Differential (ACD) and Active Yaw Control (AYC) for torque vectoring and enhanced cornering stability. (Manual transmission models typically use ACD only, TC-SST models use ACD and AYC).
📐 Dimensions
Exterior
Length:
4,505 mm (177.4 in)
Width:
1,810 mm (71.3 in)
Height:
1,475 mm (58.1 in)
Wheelbase:
2,635 mm (103.7 in)
Front Track:
1,545 mm (60.8 in)
Rear Track:
1,540 mm (60.6 in)
Weights
Curb Weight Kg:
1,500 - 1,620 kg (approx., depending on transmission and trim)
Gross Weight Kg:
1,950 kg (approx.)
Cargo
Trunk Volume Liters:
357 Liters (12.6 cu ft)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (typical for the era, market dependent)
NHTSA Frontal Passenger:
5-Star (typical for the era, market dependent)
IIHS Front Crash:
Good (typical for the era, market dependent)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Active Stability Control (ASC) and Active Traction Control (ATC).
Brake Assist:
Brake Assist (BAS).
Passive Features
Airbags:
Frontal airbags, side airbags, curtain airbags (availability may vary by trim).
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
Body Structure:
Reinforced impact-absorbing body structure.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often included Rockford Fosgate branded units with subwoofer and amplifier, CD player, and auxiliary input. Later models may have offered touchscreens and Bluetooth connectivity.
Driver Assistance
S Awc:
Super All-Wheel Control (S-AWC) system with driver-selectable modes (Tarmac, Gravel, Snow) influencing ACD and AYC operation.
Keyless Entry:
Keyless Operation System (KOS) with push-button start on certain trims.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming available on higher trims or as an option.
Performance Monitoring
Multi Function Display:
Gauges and displays include ACD status, G-force meter, and turbo boost gauge, providing real-time performance feedback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (e.g., 3,750 miles / 6,000 km).
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs:
Typically iridium spark plugs, replacement interval around 60,000 miles (96,000 km), check manual for exact specification.
Fluid Specifications
Engine Oil:
API SN or ILSAC GF-5, SAE 5W-30 synthetic recommended. Check manual for specific viscosity and API service category depending on climate and driving conditions.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil (specific part number recommended).
Transmission Fluid Dct:
Mitsubishi DiaQueen SSTF-J2 (or equivalent approved fluid).
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent OAT/HOAT type, pre-diluted pink).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron III equivalent (check manual for specific type).
Known Issues
Common Issues:
Potential for turbocharger wear with high mileage or aggressive driving, clutch wear (especially with aggressive use of TC-SST), ACD pump failure, and occasional electronic gremlins. Early models may have had some ECU tuning concerns addressed by recalls or service bulletins.
Maintenance Importance:
Due to the high-performance nature of the Evo X, meticulous maintenance and adherence to service intervals are crucial for longevity and optimal performance. Regular oil changes with quality synthetic oil are paramount.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a storied history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution models earned legendary status for their performance and durability.
Model Evolution
Evolution Series:
The Evo X is the tenth generation of the Lancer Evolution, marking a significant departure with its new platform (based on the Mitsubishi Lancer) and the introduction of the '4B11T' engine and advanced S-AWC system.
Production
Production Years:
2007-2016 (Evo X generation).
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive journalists and enthusiasts for its exceptional handling, acceleration, and all-weather capability. Often featured in 'best performance car' lists.
Ratings
Handling Reviews:
Highly rated for its responsive steering, sophisticated AWD system, and communicative chassis, making it a favorite among driving enthusiasts.
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