Mitsubishi Forklift FB10KRT PAC FB12KRT PAC FB15KRT PAC Service Repair Manual

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Tipo: Forklift

Proveedor:

SKU: 153076

Etiquetas: FB Series FB10KRT PAC FB12KRT PAC FB15KRT PAC Forklift Forklifts Material Handling Mitsubishi

Variantes de producto

Descripción

This manual covers the Mitsubishi Electric Forklift Truck FB-Series, including models FB10KRT PAC, FB12KRT PAC, and FB15KRT PAC. These battery-electric counterbalance forklifts are engineered for reliability and efficiency, utilizing AC electric motors for both traction and hydraulic functions. The series is designed for various material handling applications, offering robust performance and advanced control systems, including the Integrated Presence System (IPS) for enhanced operational safety. Mitsubishi's long-standing reputation for quality industrial equipment is reflected in the durable construction and innovative technology found in the FB-Series. This comprehensive factory workshop service manual provides detailed technical information for maintenance technicians, repair shops, and operators. It covers a wide range of systems, including the chassis, mast assembly, electrical components, AC motors, drivetrain, brake system, steering system, and hydraulic system. Procedures include removal and installation of major components, disassembly and reassembly, inspection, adjustment, and extensive troubleshooting for mechanical and electrical issues. The manual also details diagnostic procedures for the electronic controller, hydraulic circuits, and CAN communication, along with maintenance schedules, lubrication standards, and torque specifications, ensuring optimal performance and longevity of the forklift.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Electric Forklift Truck FB-Series

Covered Models And Serial Numbers:

FB10KRT PAC (EFB10A-10001-up), FB12KRT PAC (EFB10A-30001-up), FB15KRT PAC (EFB10A-60001-up)

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Type Of Equipment:

Electric Counterbalance Forklift Trucks

Target Audience

User Base:

Maintenance technicians, repair shops, and forklift operators requiring in-depth technical knowledge for repair and upkeep.

Key Features

Manual Value:

Original Factory Service Manual providing detailed, accurate, and manufacturer-specific repair information for optimal maintenance and operational efficiency of the FB-Series electric forklifts.

Competitive Analysis

Market Segment:

Competitive in the compact electric forklift market, competing with brands offering similar capacity electric counterbalanced trucks.

📋 Manual Details

Coverage Areas

Primary Coverage:

Chassis, Mast, Electrical Components, Motors, Front Axle, Rear Axle, Brake System, Steering System, Hydraulic System, Controller, Control Circuits

Page Count

Total Pages:

Chassis And Mast Service Manual Pages:

Controller Service Manual Pages:

Manual Type

Type:

Factory Workshop Service Manual

Language

Language:

English

Format

Format:

ZIP, Contained Set of PDF Manuals

📖 Manual Coverage

Systems Covered

Vehicle Systems:

Electrical System (Console Box, Key Switch, Lamp Specifications), Motor Systems (AC Traction and Hydraulic Motors), Drivetrain (Front Axle, Rear Axle), Braking System, Steering System, Hydraulic System (Pump, Valves, Cylinders), Mast Assembly (Simplex, Duplex, Triplex), Electronic Controller System (Traction, Hydraulic, Steering, IPS, Diagnostics, CAN Communication)

Hydraulic Components:

Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve.

Procedures Included

Service And Repair:

Removal and Installation of major components (Motors, Axles, Steering Valve, Hydraulic Components, Controller), Disassembly and Reassembly procedures, Inspection and Adjustment, Troubleshooting of mechanical and electrical issues, Diagnostic procedures for controller faults, Hydraulic circuit analysis, Maintenance procedures (lubrication, periodic part replacement), Setup option configuration, Control circuit troubleshooting

Motor Service:

Motor installation positions, specifications, structures, tightening of high-power cable terminals, removal and installation procedures.

Technical Depth

Depth:

Comprehensive factory-level technical information, suitable for advanced diagnostic and repair tasks. Includes detailed procedures, specifications, and troubleshooting guides for professional technicians.

Diagnostic Scope:

Detailed fault diagnosis for control circuits, including faulty central vehicle monitor system and diagnosis indications.

Circuit Diagrams:

Includes detailed circuit diagrams for electrical and control systems.

Specific Components Covered

Mast Types:

Simplex Mast, Duplex Mast, Triplex Mast

Specific Procedures Included

Steering System Repair:

Steering Control Valve disassembly, reassembly, hydraulic circuit analysis, and troubleshooting.

Brake System Adjustment:

Inspection and adjustment procedures for the brake system.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

Printable, without restrictions

Search Functionality

Searchable Text:

Navigation

Bookmarks:

Illustrations

Image Quality:

High quality images and circuit diagrams

Options Coverage

Aftermarket Options Manual:

Covers installation procedures for optional kits like Amber Strobe Kit, Working Lamp Kit, and Tire Kit.

⚙️ Engine Specifications

Primary Engine

Motor Type:

AC Electric Motors (Traction and Hydraulic)

Performance

Motor Specifications Coverage:

Detailed specifications, structures, and installation procedures for AC motors are covered.

Fuel System

Power Source:

Battery Electric

🔧 Transmission

Standard

Drive System:

Electric Drive (AC Motor based)

Optional

Options Coverage:

While specific transmission variants aren't detailed, the manual covers drive system components, including motor installation and control.

Features

Traction Control:

Covers AC traction control function within the controller service manual.

📐 Dimensions

Exterior

General Dimensions Coverage:

Technical data including dimensions for the forklift chassis is provided in the Chassis and Mast Service Manual.

Weights

Component Weights:

Main component weights are listed in the Service Data section.

Capacities

Lifting Capacities Covered Models:

Models indicate lifting capacities: FB10KRT (approx. 1000 kg), FB12KRT (approx. 1200 kg), FB15KRT (approx. 1500 kg).

🛡️ Safety Features

Ratings

Safety Features Coverage:

Manual covers components and systems crucial for safety, such as brake system, steering system, and hydraulic safety valves (down safety valve).

Active Features

Control System Safety:

IPS (Integrated Presence System) function is covered, contributing to operational safety.

Passive Features

Mast Safety:

Detailed coverage of Simplex, Duplex, and Triplex masts, which incorporate safety mechanisms for load handling.

💡 Technology Features

Infotainment

Operator Interface:

Covers display functions and console box components, which are key to the operator interface.

Driver Assistance

Control Functions:

Detailed coverage of Traction Control, Hydraulic Control, and Steering Control functions managed by the AC motor system and controller.

Connectivity

Communication Protocol:

Controller Area Network (CAN) communication is outlined, essential for modern vehicle diagnostics and control.

Diagnostics

Controller Diagnosis:

Comprehensive CONTROLLER Diagnosis function and History folder function are detailed, enabling advanced fault finding.

System Architecture

Controller Area Network:

System configuration and Controller Area Network (CAN) basics are explained.

Control System

Ac Motor System Basics:

Explains the fundamentals of the AC motor system utilized in these forklifts.

🔧 Maintenance

Service Intervals

Periodic Maintenance:

The manual specifies periodic replacement of parts and includes lubrication standards, forming the basis for a maintenance schedule.

Recommended Maintenance Points:

Covers inspection standards and periodic replacement of parts, providing a foundation for scheduled maintenance.

Fluid Specifications

Lubrication Standards:

Lubrication standards for various components are provided.

Known Issues

Troubleshooting Scope:

Extensive troubleshooting sections for control circuits and general component issues are included, addressing common or potential problems.

Parts Replacement

Component Replacement Guidelines:

Detailed procedures for removal and installation of key components ensure correct and safe replacement.

Bolt Tightening

Torque Specifications:

Tightening torque values for standard bolts and nuts are provided for critical assemblies.

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

Mitsubishi Forklift Trucks is a globally recognized manufacturer with a long history of producing reliable industrial equipment.

Model Evolution

Series Focus:

The FB-Series represents Mitsubishi's line of compact and efficient electric counterbalance forklifts, emphasizing AC technology for performance and reliability.

Production

Model Codes Interpretation:

The 'KRT' designation typically refers to specific configurations within the FB electric series. 'PAC' likely denotes a particular package or feature set.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for these models aren't listed, Mitsubishi Forklift Trucks generally holds a strong reputation for quality and innovation in the material handling industry.