Manual Coverage Scope:
Comprehensive service and repair information for Mitsubishi FD100, FD115, FD135, and FD150A forklift truck models.
Electrical System Coverage:
Extensive coverage of all electrical systems, including detailed wiring diagrams, component descriptions, and troubleshooting guides for lights, meters, switches, charging system, and starting system.
Estimated Page Count:
Detailed analysis suggests a substantial volume, likely exceeding 500 pages, to cover the extensive technical information required for these industrial vehicles.
Manual Format Type:
Service Repair Manual
Digital Format:
Downloadable (PC, Mobile, Laptop)
Digital Accessibility:
Downloadable anytime, anywhere, and accessible from various devices (PC, mobile, laptop), offering significant flexibility and convenience for users.
Engine And Drivetrain:
Engine removal/installation, cylinder head/valve, crankcase/transmission, clutch/gearshift linkage, front driving mechanism, rear driving mechanism, selectable 4WD system (if applicable to specific models covered).
Electrical And Control:
Lights/meters/switches, ignition system, battery/charging system, electric starter, electric power steering, electric shift program, wiring diagrams.
Chassis And Auxiliary:
Brake system, wheel/suspension/steering, rear wheel/suspension, lubrication system.
Cylinder Head And Valve Train:
Detailed procedures for cylinder head removal, valve adjustment, and component inspection/replacement.
Crankcase And Transmission:
Covers the engine crankcase, internal components, and the main transmission assembly, including disassembly, inspection, and reassembly steps.
Alternator And Starter Clutch:
Specific instructions for the maintenance and repair of the starting system (starter motor) and the charging system (alternator).
Wheel Suspension And Steering:
Comprehensive coverage of front and rear wheel assemblies, suspension components, and the entire steering system, including alignment specifications.
Electric Starter:
Detailed diagnostic and repair procedures for the electric starter motor and its related circuits.
Wiring Diagrams:
High-quality, detailed wiring diagrams for all electrical systems, crucial for troubleshooting electrical faults.
Troubleshooting:
A dedicated section offering systematic approaches to diagnose and resolve a wide range of operational issues and fault conditions.
Electric Shift Program:
Specific technical information and procedures related to the programming and functionality of the forklift's electronic shift control system.
Rear Wheel Suspension:
Details pertaining to the rear axle, suspension, and steering components, particularly for models with rear-wheel steering.
Selectable 4Wd System:
If applicable to the specific models covered by the manual, comprehensive information on the operation, maintenance, and repair of the 4WD system.
Maintenance And Inspection:
General maintenance procedures, lubrication schedules, fluid specifications, technical feature overviews.
Troubleshooting And Diagnostics:
Troubleshooting guidelines, diagnostic procedures for various systems, fault finding.
Repair And Overhaul:
Detailed repair instructions for engine components, transmission, braking system, steering, electrical systems, and driving mechanisms.
Programming And Calibration:
Programming instructions (likely for electronic control units or specific systems).
Engine Component Overhaul:
Instructions for disassembling, inspecting, and rebuilding major engine components such as the cylinder head, pistons, and crankshaft.
Brake System Service:
Detailed guidance on brake system inspection, maintenance, fluid replacement, and component repair or replacement.
Lubrication System Maintenance:
Specific procedures and recommendations for maintaining the engine and hydraulic lubrication systems, including oil change intervals and lubrication points.
Electrical System Diagnostics:
Systematic steps for diagnosing faults in the battery, charging, ignition, and lighting systems, utilizing the provided wiring diagrams.
General Information And Overview:
Provides a foundational understanding of the forklift's mechanics and operation, essential for both new and experienced users.
Index And Navigation:
Features an index to facilitate quick access to specific topics and sections within the manual.
Diagnostic Complexity:
Advanced diagnostic information, including wiring diagrams and specific troubleshooting steps for complex systems like the electric shift program and power steering.
Repair Scope:
Covers everything from routine maintenance and adjustments to complete component overhauls and engine/transmission removal and installation.
Specifications And Tolerances:
Includes critical technical specifications, torque values, clearances, and tolerances for all major components, essential for accurate assembly and repair.
Diagnostic Charts:
Likely contains diagnostic flowcharts or symptom-based troubleshooting tables to assist in identifying the root cause of problems.
Component Identification:
Clear identification of all parts and components, often accompanied by diagrams, to facilitate correct referencing during repair.
Special Tools And Procedures:
May specify any special tools or unique procedures required for certain repair tasks, ensuring professional execution.
Pictorial Guidance:
Includes pictures with descriptions to visually guide users through maintenance and repair procedures, enhancing clarity and accuracy.
Maintenance Scheduling:
The manual will provide essential information for establishing and adhering to regular maintenance schedules, including recommended intervals for fluid changes, filter replacements, and inspections for various components.
Lubrication And Hydraulic Fluids:
Expect detailed specifications for all necessary fluids, including engine oil (type, viscosity, API service classification), hydraulic fluid (type, ISO viscosity grade), transmission fluid, and coolant. Specific part numbers for filters will also be included.
Hydraulic Fluid Type:
Likely specifies a high-quality hydraulic fluid meeting ISO VG 32 or ISO VG 46 standards, or a specific Mitsubishi recommendation. The manual will detail exact types and capacities.
Engine Oil Viscosity:
Will provide recommended engine oil viscosity grades based on ambient operating temperatures, e.g., SAE 10W-30 or SAE 15W-40 for diesel engines.
Common Troubleshooting Areas:
The 'Troubleshooting' section and detailed system coverage imply guidance on common issues related to the brake system, steering (especially electric power steering), transmission shifting, and electrical components.
Common Wear Items:
The manual's comprehensive nature suggests it will cover wear items like brake pads, clutch components, hydraulic filters, and engine filters, along with their replacement procedures and recommended intervals.
