Target Audience:
Forklift owners, maintenance technicians, repair shops
Value Proposition:
Provides original factory data, saving time and cost compared to guesswork or generic manuals
Accuracy:
Original factory content ensures accuracy and completeness
Usability:
Searchable text and bookmarks for quick information retrieval
Coverage:
Covers all major systems of the specified forklift models
Primary Coverage:
Comprehensive maintenance, repair, and operation of Mitsubishi Diesel Forklift Trucks FD20HS, FD25HS, and FD30HS
Secondary Coverage:
Specific sections for Chassis and Mast, S4S Diesel Engine (Tier 2)
Total Pages Estimated:
645
Chassis And Mast Pages:
480
Type:
Factory Workshop Service Manual
Format:
ZIP file containing PDF manuals
Powertrain:
Engine, transmission, axles
Chassis:
Frame, steering, suspension
Mast And Forks:
Mast assembly, fork system, tilt mechanism
Hydraulic System:
Lift, tilt, steering hydraulics, component repair, troubleshooting
Electrical System:
Wiring diagrams, component identification, troubleshooting, lighting, starter, alternator
Brake System:
Drum brake inspection, adjustment, repair
Diagnostics:
Troubleshooting procedures for engine, hydraulic, and electrical systems
Maintenance:
Scheduled maintenance, fluid checks, filter changes, lubrication
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed procedures for dismantling and reassembling components like the engine, transmission, and mast
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, repair, and reassembly
Transmission Repair:
Service procedures for the automatic transmission, including component replacement and adjustment
Mast Service:
Procedures for mast disassembly, inspection, lubrication, and repair of tilt cylinders and lift chains
Troubleshooting Guides:
Systematic troubleshooting charts for common malfunctions across all major systems
Depth:
Comprehensive factory-level technical information, suitable for experienced technicians and advanced DIY users
Diagnostic Tools:
Implied use of standard mechanical and electrical diagnostic tools
Specifications Provided:
Torque specifications, clearances, fluid capacities, pressure readings, electrical resistance values
Operating Weight Fd20Hs:
Approx. 3,800 kg (8,378 lbs) - Varies with configuration
Operating Weight Fd25Hs:
Approx. 4,200 kg (9,259 lbs) - Varies with configuration
Operating Weight Fd30Hs:
Approx. 4,600 kg (10,141 lbs) - Varies with configuration
Load Capacity Fd20Hs:
2,000 kg (4,400 lbs)
Load Capacity Fd25Hs:
2,500 kg (5,500 lbs)
Load Capacity Fd30Hs:
3,000 kg (6,600 lbs)
Infotainment System:
N/A (Industrial equipment, typically basic controls)
Driver Assistance Features:
N/A (Industrial equipment, focus on core functionality)
Connectivity Options:
N/A (Industrial equipment)
Engine Oil Change:
Typically every 250-500 operating hours, or annually (refer to manual for exact interval)
Air Filter Replacement:
Check every 250 hours, replace as needed or annually
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, or annually (refer to manual)
Engine Oil Type:
API CD/CE/CF or equivalent, SAE 15W-40 (refer to manual for specific viscosity and API classification)
Transmission Fluid Type:
Automatic Transmission Fluid (ATF) Type T-III or equivalent (refer to manual)
Hydraulic Fluid Type:
ISO VG 32 or VG 46 Hydraulic Oil (refer to manual)
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (50/50 mix with distilled water recommended)
Common Wear Items:
Tires, brake linings, hydraulic hoses, seals, mast rollers
Engine Common Problems:
Glow plug issues, injector problems, turbocharger wear (if applicable, though S4S is typically non-turbo)
Hydraulic Common Problems:
Leaking cylinders, pump wear, control valve issues
Manufacturer History:
Mitsubishi Heavy Industries (now Mitsubishi Logisnext) has a long history in industrial equipment manufacturing.
Fd Series Development:
The FD-Series represents a line of reliable diesel-powered forklifts known for their durability and performance in demanding environments.
Serial Number Ranges:
FD20HS (CF50-10011-up), FD25HS (CF50-50011-up), FD30HS (CF51-10011-up)