Segment:
Industrial forklifts, specifically pneumatic tire models for general material handling.
Competitors:
Competes with similar capacity forklifts from brands like Toyota, Komatsu, Hyster, Yale, and Caterpillar.
Durability:
Known for robust construction and reliability in demanding industrial environments.
Operator Comfort:
Designed with operator ergonomics and safety in mind.
Purpose:
Essential for technicians, mechanics, and maintenance personnel responsible for servicing and repairing the Mitsubishi FD35A forklift.
Major Systems:
Engine, Drivetrain, Hydraulics, Electrical, Chassis, Operator Station
Repair Focus:
Comprehensive repair and troubleshooting procedures
Estimated Pages:
Refer to specific product listing for exact page count, typically 500+ pages for comprehensive workshop manuals.
Type:
Workshop Service Manual / Repair Manual
Engine:
Detailed diagnostic, repair, and overhaul procedures for Mitsubishi diesel engines (specific model dependent, e.g., S4S-DT or similar).
Drivetrain:
Torque converter, transmission (automatic/powershift), drive axle, differentials, and drive shafts.
Hydraulics:
Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, and hydraulic fluid system troubleshooting and repair.
Electrical:
Wiring diagrams, starter system, charging system, ignition system (if applicable), lighting, instrumentation, and troubleshooting.
Chassis:
Frame, steering system, braking system (service and parking brake), mast assembly (lift mechanism, chains, rollers), and wheels.
Operator Station:
Operator controls, seat, overhead guard, instrument panel, and safety features.
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults and malfunctions.
Repair:
Step-by-step instructions for disassembly, inspection, repair, reassembly, and adjustment of all major components.
Specifications:
Torque specifications, clearances, fluid capacities, pressure readings, and other critical data.
Diagnostics:
Fault code interpretation (if applicable), testing procedures for electrical and hydraulic components.
Depth:
Comprehensive, covering from basic preventative maintenance to complete unit overhauls and advanced diagnostics.
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable text for quick information retrieval.
Quality:
High-resolution scans, ensuring clear diagrams and text for printing.
Binding:
N/A (Digital PDF download)
Paper Type:
N/A (Digital PDF download)
Engine Family:
Likely Mitsubishi 4-cylinder diesel engine (e.g., S4S-DT or similar industrial variant).
Displacement Cc:
Typically around 3.3 Liters (specific to engine variant).
Horsepower Hp:
Approximate HP range of 50-70 HP (specific to engine variant and rating).
Torque Nm:
Torque figures vary by engine model, often in the 150-200 Nm range.
Injection Type:
Direct Injection, turbocharged (if 'T' designation is present).
Type:
Liquid-cooled (water-cooled)
Oil Capacity Liters:
Refer to manual for specific oil capacity, typically 6-8 liters.
Type:
Automatic/Powershift transmission
Gears:
Typically 2-speed forward, 2-speed reverse, or similar configuration.
Control Type:
Mechanical or electronic control levers.
Transmission Fluid Type:
Refer to manual; typically Automatic Transmission Fluid (ATF) like Dexron III/Mercon or equivalent.
Capacity:
Refer to manual for specific capacity, usually 8-12 liters.
Lift Capacity Kg:
3500 kg (7716 lbs) at 500mm load center
Mast Height Lowered Mm:
Varies by mast type (e.g., 2-stage, 3-stage); typical ~2200 mm.
Mast Height Lifted Mm:
Varies by mast type; typically 3000 mm to 6000 mm.
Fork Length Mm:
Standard 1070 mm or 1220 mm.
Operating Weight Kg:
Approximately 4500-5000 kg (dependent on configuration and attachments).
Certification Standards:
Adheres to relevant ANSI/ITSDF, ISO, and OSHA safety standards for industrial forklifts.
Braking System:
Hydraulically actuated internal expanding shoes or wet disc brakes (manual will specify).
Parking Brake:
Mechanical parking brake.
Operator Protection:
Integral overhead guard (OHG), seatbelt, and operator restraint system.
Stability:
Designed for stability under load and operation as per load charts.
Features:
Basic instrument cluster including fuel gauge, temperature gauge, hour meter, and warning lights. Not typically equipped with advanced infotainment systems.
Features:
Limited to standard operational controls, safety interlocks, and warning indicators. Advanced driver assistance systems are not standard.
Features:
None. Designed for functional operation rather than networked connectivity.
Daily Checks:
Visual inspection, fluid levels, tire condition, safety devices, horn, lights.
Monthly Checks:
Brake system check, hydraulic system check, engine oil level check.
500 Hour Service:
Engine oil and filter change, transmission fluid check, hydraulic oil filter replacement, air filter check/replacement, fuel filter replacement.
1000 Hour Service:
Includes 500-hour items plus detailed inspection of hydraulics, brakes, steering, drive axle, and engine tune-up.
Engine Oil Type:
Refer to manual; typically SAE 15W-40 API CF or CH-4 rated heavy-duty diesel engine oil.
Hydraulic Oil Type:
Refer to manual; typically ISO VG 46 or 68 hydraulic oil.
Coolant Type:
Ethylene Glycol based antifreeze mixture (50/50) meeting heavy-duty diesel engine specifications.
Common Wear Items:
Mast rollers, fork wear, hydraulic hoses, brake pads/shoes, tires, and engine belts.
Potential Faults:
Hydraulic system leaks, transmission engagement issues, overheating (due to cooling system maintenance), electrical connection problems.
Heritage:
Mitsubishi Forklift Trucks is a division of Mitsubishi Heavy Industries, renowned for its industrial equipment and engineering expertise.
Series:
The FD series represents Mitsubishi's range of diesel-powered pneumatic tire forklifts, evolving with technological advancements.
Production Years:
The FD35A model has been in production for many years, with various updates and revisions throughout its lifecycle. Specific production years covered by the manual should be verified.
Location:
Forklifts are manufactured globally by Mitsubishi Heavy Industries or its licensed partners.
Industry Standing:
Mitsubishi forklifts are generally well-regarded for their build quality and longevity in industrial applications. Specific awards for the FD35A model are not widely publicized, but the brand has a strong reputation.
Reliability:
High reliability ratings in industry surveys for Mitsubishi material handling equipment.
Quality Standards:
Manufactured to meet ISO 9001 quality management system standards.
