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Mitsubishi FD40N FD45N FD50CN FD50N FD55N FG40N FG45N FG50CN FG50N FG55N Forklift Workshop Service Repair Manual

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This workshop service repair manual provides comprehensive coverage for Mitsubishi FD and FG series forklift trucks, including models FD40N, FD45N, FD50CN, FD50N, FD55N, FG40N, FG45N, FG50CN, FG50N, and FG55N. These...
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Tipo: Forklift
Proveedor:
SKU: 139630
Mitsubishi FD40N FD45N FD50CN FD50N FD55N FG40N FG45N FG50CN FG50N FG55N Forklift Workshop Service Repair Manual
This workshop service repair manual provides comprehensive coverage for Mitsubishi FD and FG series forklift trucks, including models FD40N, FD45N, FD50CN, FD50N, FD55N, FG40N, FG45N, FG50CN, FG50N, and FG55N. These robust internal combustion engine forklifts are engineered for reliability and efficiency in various material handling applications. The manual delves into detailed maintenance and repair procedures for the chassis, mast, and specific engine variants, namely the S6S Diesel and TB45 Gasoline engines. Its purpose is to serve as an indispensable resource for owners and technicians, enabling them to maintain peak operational performance and longevity of their Mitsubishi forklifts. The scope of this manual is extensive, encompassing all major systems of the forklift. It includes detailed instructions for the cooling system, electrical system with schematics, powertrain, powershift transmission, axles, brake system, steering system, and hydraulic system. For the S6S Diesel engine, specific sections cover overhaul instructions, maintenance standards, special tools, and workshop tips, while the TB45 Gasoline engine includes tune-up and mechanical procedures. This manual is designed to empower users with the knowledge to perform diagnostics, repairs, and routine maintenance, thereby reducing service costs and maximizing equipment uptime.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Product Type:
Workshop Service Repair Manual Download
Product Name:
Mitsubishi FD40N FD45N FD50CN FD50N FD55N FG40N FG45N FG50CN FG50N FG55N Forklift Trucks Workshop Service Repair Manual Download
Product Description Summary:
A high-quality, comprehensive workshop service and repair manual for a range of Mitsubishi internal combustion engine forklift trucks.
Codes
Model Series Fd:
FD40N, FD45N, FD50CN, FD50N, FD55N
Model Series Fg:
FG40N, FG45N, FG50CN, FG50N, FG55N
Model Serial Number Ranges:
FD40N (EF12B-00011-UP), FD45N (EF19D-50001-UP), FD50CN (EF19D-80001-UP), FD50N (EF28C-50001-UP), FD55N (EF28C-80001-UP), FG40N (EF40-00011-UP), FG45N (EF29D-50001-UP), FG50CN (EF25D-80001-UP), FG50N (EF33C-50001-UP), FG55N (EF33C-80001-UP).
👋 Introduction
Market Position
Target Audience:
Designed for owners and technicians of Mitsubishi FD and FG series forklift trucks, offering cost savings through self-service.
Value Statement:
Essential for Do-It-Yourselfers aiming to save money on service, repair, and maintenance costs.
Competitive Analysis
Value Proposition:
Positioned as the 'Most Practical Service Repair Manual ever compiled,' emphasizing its comprehensiveness and ability to save significant service and maintenance costs.
Key Features
Key Features:
Instant download, high-quality diagrams, detailed instructions, printable pages, wide compatibility, significant cost savings potential.
Download Benefit:
Instant access to critical repair information, maximizing uptime and minimizing operational downtime.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive coverage for Chassis, Mast, and specific Engine variants (S6S Diesel and TB45 Gasoline).
Page Count
Estimated Page Count:
Not explicitly stated, but described as comprehensive and containing high-quality diagrams and instructions.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Type Requirements:
Requires Adobe PDF Reader for viewing and printing.
Compatibility
Device Compatibility:
Compatible with All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android, etc., due to its PDF format and Adobe Reader requirement.
📖 Manual Coverage
Systems Covered
Chassis And Mast Systems:
Foreword, General Information, Cooling System, Electrical System, Electrical Schematics, Controllers, Power Train, Powershift Transmission, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data.
S6S Diesel Engine Systems:
Foreword, General Information, Maintenance Standards, Special Tools, Overhaul Instructions, Adjustment, Bench Test, Performance Tests, Engine Auxiliaries Removal and Installation, Engine Main Parts, Inlet and Exhaust System, Lubrication System, Cooling System, Fuel System, Electrical System, Workshop Tips.
Tb45 Gasoline Engine Systems:
Foreword, General Information, Tune Up, Mechanical, Lubrication, Cooling System, Control, Fuel System, Electrical System.
Control System Coverage:
Includes 'Controllers' section for the chassis and 'Control' section for the TB45 gasoline engine, indicating coverage of electronic and mechanical control systems.
Chassis Electrical System:
Comprehensive 'Electrical System' and 'Electrical Schematics' for the chassis are vital for diagnosing and repairing electrical faults.
Cooling System Coverage:
Dedicated sections for 'Cooling System' for both the chassis and the S6S Diesel engine ensure proper maintenance and repair of the thermal management system.
Steering System Coverage:
Detailed 'Steering System' section ensures proper maintenance and repair of this critical operational component.
Procedures Included
Repair And Maintenance Procedures:
Detailed instructions for servicing and repairing all covered systems, including engine overhaul, transmission service, brake system repair, hydraulic system maintenance, electrical diagnostics, and general forklift operation and maintenance.
Engine Overhaul Procedures:
Detailed 'Overhaul Instructions' and 'Engine Main Parts' sections for S6S Diesel, and 'Mechanical' and 'Tune Up' for TB45 Gasoline, signify comprehensive engine rebuilding capabilities.
Electrical System Troubleshooting:
Extensive 'Electrical System' coverage with 'Electrical Schematics' for both chassis and engines facilitates in-depth troubleshooting and repair of electrical faults.
Hydraulic System Maintenance:
Dedicated 'Hydraulic System' section ensures users can properly maintain and repair the critical components for lifting and tilting functions.
Powertrain Repair:
Covers 'Power Train' and 'Powershift Transmission', indicating repair procedures for the drive system components.
Axle And Differential Repair:
Detailed coverage of 'Front Axle and Reduction Differential' and 'Rear Axle' allows for comprehensive service of the drive axles.
Technical Depth
Technical Depth:
Comprehensive, suitable for DIY enthusiasts and professional technicians. Includes general information, detailed repair procedures, overhaul instructions, diagnostic tips, and service data.
Diagnostic Capabilities:
Includes 'Adjustment, Bench Test, Performance Tests' for S6S engine, indicating advanced diagnostic and tuning capabilities.
Special Tools Information:
Includes 'Special Tools' section for the S6S Diesel engine, highlighting specific tools required for certain maintenance and repair tasks.
Service Data:
Includes a 'Service Data' section for the chassis, likely containing specifications, tolerances, and torque values critical for accurate servicing.
📊 Manual Specifications
File Format
File Format Details:
PDF, ensuring universal compatibility and high-quality display of diagrams and text.
Digital Delivery:
Instant Download, eliminating shipping costs and delivery wait times.
Print Quality
Printability:
All pages are printable, allowing users to create hard copies for workshop use.
Binding Type
Binding Type:
Digital Download (No physical binding, user-printable).
Paper Type
Paper Type:
Not applicable for digital download; printable on user-selected paper.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Mitsubishi S6S Diesel and TB45 Gasoline.
S6S Diesel Engine Code:
S6S
Tb45 Gasoline Engine Code:
TB45
Performance
S6S Diesel Details:
The manual covers detailed overhaul instructions, adjustment, bench tests, and performance tests for the S6S diesel engine, indicating comprehensive performance tuning and diagnostic capabilities.
Tb45 Gasoline Tune Up:
Detailed 'Tune Up' procedures for the TB45 gasoline engine provide specific instructions for optimizing engine performance.
S6S Diesel Engine Auxiliaries:
Covers 'Engine Auxiliaries Removal and Installation', indicating procedures for components attached to the engine block, such as starter, alternator, etc.
Fuel System
S6S Diesel Fuel System:
Detailed coverage of the S6S diesel engine's fuel system, including maintenance, diagnostics, and repair procedures.
Tb45 Gasoline Fuel System:
Detailed coverage of the TB45 gasoline engine's fuel system, including tune-up, maintenance, and repair procedures.
🔧 Transmission
Standard
Transmission Type Coverage:
The manual specifically covers 'Powershift Transmission' for the chassis, indicating detailed repair and maintenance procedures for this transmission type.
Optional
Optional Transmission Coverage:
Not specified, but powershift is the highlighted transmission type.
Features
Powershift Transmission Details:
Detailed service and repair information for the powershift transmission, essential for maintaining forklift operational efficiency.
📐 Dimensions
Exterior
Model Variations:
Covers multiple models (FD40N to FD55N, FG40N to FG55N) with varying load capacities (implied by model numbers 40 to 55), suggesting differences in overall dimensions and weight.
Weights
Load Capacity Range:
Covers forklift models with approximate load capacities ranging from 4000 lbs to 5500 lbs (based on model numbers FD40N/FG40N to FD55N/FG55N).
🛡️ Safety Features
Ratings
Safety Feature Coverage:
While specific safety ratings are not provided, the manual's comprehensive coverage of the brake system and steering system is critical for safe forklift operation.
Active Features
Braking System Coverage:
Detailed coverage of the Brake System, including maintenance and repair, is crucial for active safety.
Passive Features
Mast And Forks Coverage:
Includes 'Mast and Forks' section, covering the critical components for material handling safety.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable to forklift trucks.
Driver Assistance
Driver Assistance Features:
Focus is on mechanical and electrical systems. Advanced driver assistance systems are typically not a feature of this class of forklift.
Connectivity
Connectivity Features:
Not applicable to forklift trucks of this era/type.
🔧 Maintenance
Service Intervals
Maintenance Standards Coverage:
The manual includes 'Maintenance Standards' for the S6S Diesel Engine, implying detailed information on recommended service intervals and procedures.
Engine Maintenance Standards:
The 'Maintenance Standards' for the S6S Diesel engine likely include a detailed schedule for regular servicing, filter changes, and inspections.
Fluid Specifications
Fluid Coverage:
Detailed coverage of lubrication systems for both diesel and gasoline engines, and cooling systems, strongly indicates inclusion of fluid type and capacity specifications.
Lubrication System Coverage:
Detailed coverage for both engine lubrication systems, implying specific oil type, viscosity, and capacity requirements are detailed.
Transmission Fluid Specifications:
Implied by 'Powershift Transmission' coverage and overall maintenance focus to include necessary transmission fluid types and capacities.
Known Issues
Troubleshooting Coverage:
The inclusion of 'Workshop Tips' and detailed 'Electrical System' and 'Controller' sections suggests coverage of common issues and troubleshooting procedures for the forklifts.
Workshop Tips Coverage:
Specific 'Workshop Tips' section for S6S Diesel engine suggests practical advice for common problems and efficient repairs.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Forklift Trucks (part of the broader Mitsubishi Heavy Industries group).
Model Evolution
Model Series Evolution:
The FD and FG series represent established lines of Mitsubishi internal combustion engine forklifts, likely evolved over several generations to incorporate modern technology and emissions standards.
Production
Serial Number Identification:
Provides serial number ranges for each model (e.g., FD40N EF12B-00011-UP), crucial for identifying the exact specifications and build date of a particular unit.
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