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Mitsubishi FD60 FD70 Forklift Workshop Service Repair Manual

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This workshop service repair manual provides comprehensive coverage for Mitsubishi FD60 and FD70 Forklift Trucks, featuring the Mitsubishi S6S-T and S6 Diesel engines. These robust machines are engineered for demanding...
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Tipo: Forklift
Proveedor:
SKU: 139608
Mitsubishi FD60 FD70 Forklift Workshop Service Repair Manual
This workshop service repair manual provides comprehensive coverage for Mitsubishi FD60 and FD70 Forklift Trucks, featuring the Mitsubishi S6S-T and S6 Diesel engines. These robust machines are engineered for demanding industrial applications, built with the reliability and quality associated with Mitsubishi Heavy Industries. The FD series represents a range of internal combustion engine-powered forklifts designed for efficient material handling. This manual, presented in English, is an invaluable resource for owners and technicians seeking detailed information to maintain and repair these essential work vehicles. The purpose of this manual is to offer in-depth guidance on all aspects of service, repair, and maintenance for the specified Mitsubishi forklift models. It covers a wide array of systems, including the chassis, cooling, electrical, power train, axles, brakes, steering, and hydraulic systems, as well as the mast and forks. Extensive engine-specific sections detail the S6S-T and S6 Diesel engines, from general information and disassembly to reassembly, fuel, lubrication, and cooling systems. Procedures for scheduled maintenance, diagnostics, troubleshooting, and complete component overhauls are thoroughly explained, supported by high-quality diagrams and technical specifications to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FD60, FD70 Forklift Trucks
Codes
Model Series:
F20C-10001-UP (FD60), F20C-20001-UP (FD60), F20C-60001-UP (FD70), F20C-70001-UP (FD70)
👋 Introduction
Market Position
Target Audience:
Do-It-Yourself mechanics, fleet maintenance technicians, and forklift owners seeking to perform service, repair, and maintenance on Mitsubishi FD60 and FD70 forklift trucks.
Competitive Analysis
Value Proposition:
Provides cost savings on service and maintenance by empowering users to perform repairs themselves. Highly practical and comprehensive.
Key Features
Manual Advantage:
Considered the 'Most Practical Service Repair Manual ever compiled by mankind' for these models. Offers high-quality diagrams and detailed instructions.
Download Convenience:
Instant download provides immediate access to repair information, eliminating shipping delays and costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Mitsubishi FD60 and FD70 Forklift Trucks.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems Covered
Chassis And Options:
Chassis, Cooling System, Electrical System, Wiring Schematic, Power Train, PowerShift Transmissions, Front Axle and Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Fork Positioner, Side Shifter.
Engine S6S-T:
S6S-T Diesel Engine: Introduction, General Information, Service Data, Service Tools, Determination of Overhaul, Disassembly of Overhaul, Disassembly of Basic Engine, Inspection and Repair of Basic Engine, Reassembly of Basic Engine, Fuel System, Lubrication System, Cooling System, Inlet and Exhaust Systems, Electrical System, Adjustment and Operation.
Engine S6:
S6S Diesel Engine: Introduction, General Information, Maintenance Standards, Special Tools, Overhaul Instructions, Testing and Adjusting, Engine Accessory Removal and Installation, Engine Proper, Air Inlet and Exhaust Systems, Lubrication System, Cooling System, Fuel System, Electrical System, Alternator (Standard and Optional), Glow Plug Inspection, Workshop Theory.
Power Train Components:
Includes coverage of the Power Train, which encompasses the engine, transmission, and associated driveline components.
Axle And Differential Coverage:
Detailed coverage of the Front Axle and Reduction Differential, as well as the Rear Axle.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, component lubrication.
Diagnostics And Troubleshooting:
System diagnosis, common issue identification, troubleshooting guides for various components.
Repair And Overhaul:
Detailed step-by-step repair procedures for engine, transmission, hydraulics, brakes, steering, and chassis components. Engine overhaul instructions (S6S-T and S6).
Hydraulic System Repair:
Comprehensive repair procedures for the hydraulic system, including pumps, valves, cylinders, and hoses.
Mast And Fork Service:
Detailed procedures for the inspection, maintenance, and repair of the mast assembly and forks.
Fork Positioner Installation Repair:
Includes coverage for fork positioner systems, detailing installation and repair where applicable.
Side Shifter Service:
Provides service and repair information for side shifter attachments.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and system overhauls. Includes technical specifications, diagrams, and service data.
Diagnostic Tools:
The manual lists specific service tools required for accurate diagnostics and repairs, particularly for engine overhaul.
Wiring Schematic Detail:
Includes detailed wiring schematics for troubleshooting and repair of the electrical system.
📊 Manual Specifications
File Format
Print Quality:
High-quality diagrams and instructions; all pages are printable.
Compatibility:
Compatible with all versions of Windows & Mac, APP ISO, iPhone, iPod, Android, etc. Requires Adobe PDF Reader.
Searchability:
PDF format typically allows for text searching, enhancing usability for finding specific information quickly.
Binding Type
Binding:
Digital Download (Not physically bound)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi S6S-T Diesel and Mitsubishi S6S Diesel
Performance
Horsepower Torque:
Specific horsepower and torque figures are detailed within the manual for each engine variant, but not explicitly provided in the product description.
Fuel System
Fuel System Coverage:
Covers fuel system components, maintenance, and troubleshooting for both S6S-T and S6 diesel engines.
Engine Accessories
Accessory Coverage:
Includes removal and installation procedures for engine accessories for the S6S engine.
Engine Theory
Theory Of Operation:
Covers workshop theory for the S6S Diesel engine.
Engine Disassembly
Engine Disassembly Scope:
Comprehensive disassembly instructions for the S6S-T and S6 diesel engines, including basic engine and overhaul procedures.
Engine Inspection Repair
Engine Component Inspection:
Detailed procedures for inspecting and repairing basic engine components for both S6S-T and S6 engines.
Engine Reassembly
Engine Reassembly Guidance:
Step-by-step reassembly instructions for the basic engine components of S6S-T and S6 engines.
Engine Electrical
Engine Electrical System Coverage:
Covers the electrical system associated with the S6S-T and S6 diesel engines, including alternators and glow plug systems.
Engine Cooling System
Cooling System Coverage:
Covers the cooling system for both the S6S-T and S6 diesel engines, including maintenance and repair.
Engine Lubrication System
Lubrication System Coverage:
Details the lubrication system for both S6S-T and S6 diesel engines, including oil flow, filtration, and maintenance.
Engine Overhaul
Engine Overhaul Determination:
Provides guidance on determining when an engine overhaul is necessary for the S6S-T engine.
🔧 Transmission
Standard
Transmission Type:
PowerShift Transmissions
Optional
Optional Transmission Types:
N/A (Product description focuses on standard transmission).
Features
Transmission Coverage:
Detailed information on the operation, maintenance, and repair of PowerShift transmissions.
📐 Dimensions
Exterior
Lift Capacity Fd60:
FD60 typically indicates a lift capacity of 6000 lbs (approx. 2700 kg). Specific dimensions not in product info.
Lift Capacity Fd70:
FD70 typically indicates a lift capacity of 7000 lbs (approx. 3175 kg). Specific dimensions not in product info.
Weights
Operating Weight:
Detailed weight specifications are covered in the manual but not provided in the product description.
🛡️ Safety Features
Ratings
Safety Features Coverage:
While not explicit safety ratings, the manual covers critical safety systems like brakes and steering, essential for safe operation.
Active Features
Active Safety Systems:
Brake System, Steering System.
Passive Features
Passive Safety Features:
Chassis, Mast and Forks (structural integrity and operational safety).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Forklift truck, no infotainment system).
Driver Assistance
Driver Assistance Features:
N/A (Forklift truck, no advanced driver-assistance systems in the modern automotive sense). The manual covers operational controls and hydraulic functions.
Connectivity
Connectivity Features:
N/A (Forklift truck, no modern connectivity features).
🔧 Maintenance
Service Intervals
General Interval Recommendations:
The manual provides detailed service intervals for various components, fluids, and inspections. Specific intervals for tasks like engine oil changes, filter replacements, and hydraulic fluid checks are contained within.
Fluid Specifications
Engine Oil Type:
The manual specifies recommended engine oil viscosity grades and API service classifications (e.g., SAE 15W-40, API CF or higher) suitable for diesel engines, along with capacities. Specifics depend on operating environment.
Hydraulic Fluid Type:
Details on recommended hydraulic fluid types, viscosity, and capacities will be found in the manual for the hydraulic system.
Transmission Fluid Type:
The manual will specify the correct type and specification for PowerShift transmission fluid, including capacity.
Coolant Type:
The manual will outline the correct coolant mixture and type for the cooling system.
Known Issues
Common Wear Items:
While specific common issues are not listed in the product description, typical wear items in forklifts of this era include hydraulic cylinder seals, lift chain wear, brake component wear, and engine cooling system components. The manual would provide diagnostic procedures to identify these.
Component Adjustment
Engine Adjustment Procedures:
Includes procedures for engine adjustments, fuel system adjustments, and ignition system (glow plug) checks and adjustments.
Brake Adjustment Procedures:
Details on brake system adjustment and servicing.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Mitsubishi Forklift Trucks is part of the wider Mitsubishi Heavy Industries group, known for robust industrial equipment.
Model Evolution
Model Line History:
The FD series represents Mitsubishi's range of internal combustion engine-powered forklifts, designed for demanding industrial applications.
Production
Production Period:
The serial number ranges (F20C-xxxxxx-UP) suggest these models were likely produced in the late 20th century or early 21st century, but specific production years are not detailed in the product description.
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